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Zeolite based dryers in ethylene plants
Apr-2014
A review of the role and nature of adsorbent dryers in the production of ethylene by steam cracking. Steam cracking represents more than 95% of ethylene ...
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Amine plant corrosion reduced by removal of bicine
Jun-2012
Bicine, an amino acid, has been found in numerous amine gas treating systems including tail gas treating units, certain refinery services, and some natural ...
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Opportunities for increasing on-demand light cycle oil
Oct-2009
Swift response to demand for higher LCO yields from the FCCU may involve optimising variable parameters and employing a bottoms cracking additive
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Pretreatment of resid FCC feedstocks
Jul-2004
How a refinery optimised hydrogen consumption to raise API “shift”, enhancing FCC economics. The effect of heavy feedstock reactivity on the operation ...
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Evaluating opportunity crude processing
Oct-2006
Is processing opportunity crudes for every refiner? Technical challenges and economic benefits from processing high-acid crudes and bottom-of-the-barrel ...
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HS-FCC for propylene: concept to commercial operation
Oct-2016
A FCC process provides a high light olefin yield from a wide variety of feedstocks utilising high severity reaction conditions and a novel down flow reaction ...
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Future of opportunity crudes processing
Oct-2011
Five critical drivers help refiners remain profitable and sustain long-term business goals while processing relatively inexpensive, low-quality crudes
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Reducing gasoline sulphur with additives
Apr-2004
Evolution of regulations in an era of limited capital has led to the development of catalyst additive technologies to reduce FCC gasoline sulphur
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How ZSM-5 works on FCC gasoline composition
Oct-2015
A study of the effect of matrix versus zeolite in the base catalyst on the composition of light and heavy gasoline fractions.
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Anode-grade coke from traditional crudes
Apr-2010
A combination of solvent deasphalting and delayed coking is an option to minimise fuel oil production and produce anode-grade coke
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FCC flue gas scrubber alternatives: part I
Jul-2009
The merits of combining additives and barrier filters as a cost-effective and highly efficient way of meeting SOx, NOx and particulate matter emissions ...
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FCC feed preparation for improved quality
Apr-1997
The benefits of hydrotreating heavy gas oil FCC feedstocks at different levels of severity are discussed in this article, particularly the operating success ...
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Refining/petrochemical integration - FCC gasoline to petrochemicals
May-2015
The global trend in motor fuel consumption favours diesel over gasoline, with gasoline often being in surplus. There is a simultaneous increase in demand ...
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FCC product fractionation for maximum LCO
Jul-2017
For increased production of diesel over gasoline, maximising recovery of LCO from the FCC reactor can be part of the scheme
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Strategies for increasing production of light cycle oil
Oct-2009
Refineries should consider several strategies, including recycle and enhanced catalyst activity, to increase LCO output from the FCCU while minimising ...
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FCC gasoline and C4 streams for BTX production
Oct-2009
An extractive distillation process provides direct recovery of aromatics from FCC gasoline to rebalance refinery production towards higher levels of p ...
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Analysis method for determining bound and free alkanolamines in HSS contaminated solutions
Jul-1990
A conductometric titration method has been developed to determine the true available alkanolamine in solutions used for H2S and CO2 removal from refinery ...
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Jan-2009
In part I, reaction kinetics, cracking chemistry, pressure balance, catalyst and vapour residence times, and fluidisation were considered. In part II, ...
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SOx and NOx emission abatement in the FCC
Feb-2018
The complexities of sulphur and nitrogen species formation in the FCC call for tailor made catalyst additive chemistry to limit formation of polluting ...
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Advances in a catalyst cooler technology
Oct-1999
In this article reliability and flexibility of operation is assessed, and commercial experience of the technology in over 20 FCC units is discussed
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Maximising distillate production from the FCC unit
Jul-1998
In the heating oil season, many refiners switch from a gasoline to a distillate mode of operation of the FCC unit, to increase light cycle oil yield
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Impact of bitumen feeds on the FCCU: part I
Jul-2008
The impact of processing bitumen-derived feeds on FCC operations and product yields is assessed, and the capital investments required to process varying ...
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Developments in cyclone technology improve FCC unit reliability
Jul-2010
Developments in FCC cyclone technology reduce problems of abrasion that cause unscheduled unit shutdowns
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Strategies for improved naphtha processing
Oct-2013
To take advantage of dilbit from Alberta and light oils from shale formations, refiners must develop a strategy for processing additional naphthas and ...
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Evaluating FCC flue gas emission-control technologies
Jan-2008
Comparing technologies for reducing FCCU flue gas emissions. Special emphasis is placed on selecting cost-effective solutions, particularly in the area ...
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Capturing value through integrated improvements at the FCC-PT—FCC complex
Jul-2020
Introduction: the importance of fcc-pt—fcc unit integration. As they strive to remain competitive in the face of changing market dynamics, many refiners ...
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Revamp raises crude flexibility and profits (TIA)
Aug-2020
Hyundai Oilbank (HDO) has been operating an atmospheric residue desulphurisation (ARDS) unit, producing feed for the RFCC unit, at its Daesan, South Korea, ...
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Oct-2020
Responses to a question in the Q3 2020 issue of PTQ
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Is there an alternative to conventional hydrotreating of FCC naphtha that will reduce octane loss?
Feb-2021
Responses to a question in the Q1 2021 issues Q&A feature
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Accurate analysis of chlorine in vacuum gas oil and low sulphur fuel oil
Apr-2021
Why measure chlorine in vgo and vlsfo? Vacuum gas oil, more commonly referred to as VGO, is primarily used as a feed for cracking units such as the fluid ...
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Oct-2011
Ring distributors are a simple yet effective means of improving air/steam distribution within the FCC unit
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Mar-2012
The source of a fouling problem in a FCC CO boiler was identified by systematic analysis of fresh catalysts, additives and equilibrium catalysts
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Catalyst technologies for improved FCC yields
Nov-2017
Boron based nickel passivation enables refiners to reduce contaminant hydrogen and coke production and improve FCC yields.
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Maximising yields and profits from the FCC unit
Aug-2021
Comparative additive trials demonstrated a gain in petrochemicals output and profit from an integrated refinery’s FCC unit.
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Mitigating FCC gas plant impacts when increasing reactor LPG yields
Apr-2023
Increasing FCC reactor LPG yields at the expense of gasoline increases profitability, but equipment downstream of the converter requires modifications ...
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Understanding FCC feeds and benefits to refinery operation
Apr-2015
In this work, over one hundred FCC feed samples, originating from diverse geographic locations and consisting of assorted FCC refinery streams, were a ...
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RFCC units set new standard for propylene production
Oct-2012
RFCC units are being commissioned and operated to convert hydrotreated and straight-run resid to high levels of propylene
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Maximise olefins through catalytic cracking Indmax FCC process
Apr-2008
The primary purpose of the fluid catalytic cracking (FCC) process historically has been to convert low-valued, heavier petroleum streams into gasoline, ...
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SOx and NOx emission abatement in the FCC
Feb-2018
The complexities of sulphur and nitrogen species formation in the FCC call for tailor made catalyst additive chemistry to limit formation of polluting ...
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How can we raise butanes production from our FCC unit?
Feb-2021
Responses to a question in the Q1 2021 issues Q&A Feature
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Reactor runaways - automatic or manual depressuring?
Feb-2023
Recently, I have had several discussions and inquiries regarding reactor runaway events and whether automatic depressuring systems are needed for hydroprocessing ...
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Refiner’s role in upgrading plastic waste
Sep-2022
Plastic consumption is projected to skyrocket in the coming decades for packaging, automobiles and construction, increasing to 1, 231 million tonnes in ...
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Understanding centrifugal compressor performance
Apr-2002
In a connected process system, expensive changes to the compressor and driver can be avoided with system debottlenecking modifications
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Maximising profitability with FCC feeds from opportunity crudes
May-2015
Case studies show how to achieve optimal monetisation value with opportunity feeds through operating strategies, innovative catalysts and technical st ...
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Reducing FCC main fractionator operating risks
Mar-2021
Analysis of an FCC main fractionator upset and follow-up revamp showed that removal of the HCO wash section did not impact operations or product quali ...
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FCC co-processing of biogenic and recyclable feedstocks: Part I
Apr-2024
Refinery sustainability drivers predicate a focus on renewable and recyclable feedstocks and the challenges and solutions for co-processing them in FCC ...
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Centrifugal compressor operations
Jul-2004
The wet gas compressor is used as an example in this article reviewing compressor performance, operating conditions and basic control philosophy
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FCC gasoline desulphurisation for Tier 3 sulphur compliance
Sep-2017
FCC gasoline desulphurisation is used widely in refineries around the world. It is growing in importance because of new regulations that require sulphur ...
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Processing shale oil in an FCC unit: catalyst and profit optimisation
Aug-2015
Adjustments in base catalyst, use of ZSM-5 additives and metal traps enable efficient processing of paraffinic and heavy crude in the presence of metals ...
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Increase refinery profitability using Innovative FCC catalysts to process residue feedstock (1)
Oct-2013
Use catalyst fundamentals to select the best catalysts. Globally, around 35% of FCC units’ process predominantly vacuum gasoil (VGO) feedstock and 65% ...
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Mesoporous zeolites deliver catalytic benefits (ERTC)
Nov-2022
Catalytic results make compelling business cases in refining, petrochemicals, and the conversion of methanol, biomass and waste plastics.
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Tools for FCC unit troubleshooting
Nov-2022
Strategies, resources, and technology can help to rapidly identify potential operational problems in FCC units targeted for upgrading and optimisation ...
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Catalyst technologies for enhancing profitability in the energy transition
Oct-2022
Fuels derived from fossil sources have been the dominant global energy vehicle for several decades despite making inroads into alternative fuels.
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SprayMax FCC feed injection nozzles
Oct-2022
Fluid catalytic cracking is a well-established conversion process in the refining industry in which a low-value, heavy hydrocarbon liquid is converted ...
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Refiner’s role in upgrading plastic waste
Sep-2022
Plastic consumption is projected to skyrocket in the coming decades for packaging, automobiles and construction, increasing to 1, 231 million tonnes in ...
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Role of FCC process and catalysts in the energy transition
Aug-2022
In the evolving circular economy, proper leveraging of FCC technology and operations can deliver value for refiners in the decades going forward.
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A step change in feed nozzle design
Aug-2022
How Shell’s Max Atomisation Feed Nozzle technology can improve FCC unit margins with minimal capital investment, including audited results from three ...
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FCC unit yield improvement with artificial intelligence
Aug-2022
How closed loop neural networks have improved FCC yields via direct control and continuous optimization.
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Olefins and octane from FCC operations
Jun-2022
The worldwide olefins market is valued at over $322 billion by 2026 and is anticipated to grow at a compound annual growth rate of 4.0% for the 2022 to ...
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Digital twin optimises FCC operations for real separator behaviour
Jun-2022
Digital twins based on process simulation models are invaluable for overcoming limitations in the design or operations phases to optimise plant profit ...
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Maximising crude-to-olefins pathways
May-2022
Considering that high-purity olefins are necessary for maximum conversion of polymerisation reactions, selective hydrogenation is crucial for purifying ...
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Increasing naphtha feedstock for the petrochemical market
Apr-2022
The global naphtha market is valued at $152.2 billion in 2022 and could reach $212.9 billion by 2030, growing at an estimated CAGR of 3.8% over the forecast ...
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Co-processing renewable and recyclable feedstocks in the FCC unit
Apr-2022
As new regulations drive refiners to develop more sustainable processes to produce fuels and chemicals, they are exploring co-feeding renewable and recyclable ...
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Steam ring redesign improves FCC bottoms stability
Apr-2022
Installing a newly designed steam ring in a main fractionator stabilised fluctuations in the flash point of FCC bottoms
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A streamlined approach for FCC catalyst and additive management and order fulfilment (ERTC)
Dec-2021
Johnson Matthey is a global leader in sustainable technologies, and we apply our cutting-edge science to create solutions with our customers that make ...
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Managing ammonium salts corrosion and fouling
Nov-2021
An additive overcame corrosion and fouling issues in a FCC unit, avoiding costs arising from water wash.
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FCC petrochemicals production at minimum capex
Nov-2021
Adapting FCC gas concentration unit design using dividing wall technology delivers high purity petrochemicals at significantly lower capital cost.
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Nov-2021
Co-processing biogenic feedstocks offers refiners options for meeting renewable fuel standards and other regulatory requirements.
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Impact of chlorides on fluid catalytic cracking
Aug-2021
Fluid catalytic cracking (FCC) is an important conversion process in many refineries. It produces transportation fuels, including gasoline and diesel precursors, ...
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Maximising yields and profits from the FCC unit
Aug-2021
Comparative additive trials demonstrated a gain in petrochemicals output and profit from an integrated refinery’s FCC unit.
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FCC SOx additives and security of supply
Jun-2021
Rare earth prices could accelerate again as a result of trade tensions.
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Accurate analysis of chlorine in vacuum gas oil and low sulphur fuel oil
Apr-2021
Why measure chlorine in vgo and vlsfo? Vacuum gas oil, more commonly referred to as VGO, is primarily used as a feed for cracking units such as the fluid ...
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Reducing FCC main fractionator operating risks
Mar-2021
Analysis of an FCC main fractionator upset and follow-up revamp showed that removal of the HCO wash section did not impact operations or product quali ...
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Boosting profitability in a maximum propylene FCC
Feb-2021
Refiner and supplier collaborated to evaluate, prepare, and execute the revamp of an FCC and an LPG olefins additive trial.
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How can we raise butenes (butylenes) production from our FCC unit?
Feb-2021
Response to a question in the Q1 2021 issues Q&A Feature