Blasch Ferrules

Thermal Management System (TMS) – a pre-fired tubesheet protection system that allows for the extensive use of fiber insulation in conjunction with the Blasch Ferrules and provides much greater insulating value than castable alone, in a greatly compressed area, saving space, and refractory. Improved performance – Large expanses of castable refractory undergo tremendous thermal and mechanical stresses as they heat up and cool down and that generates cracking in the ...

BLASCH HexWall™

For sulfur recovery, sulfuric acid plant sulfur burners and spent recovery furnaces. BLASCH HexWall™ is a versatile, mechanically stable system consisting of a series of stackable six-sided blocks incorporating alternating tabs and slots on each side that are designed to ensure the blocks are positively locked together at installation. BLASCH HexWall™ is offered in a highly creep resistant mullite bonded composition designed to resist deformation under load.  

BLASCH precision ceramics

BlaschVECTORWALL™ Mixing System - OPTIMIZE YOUR PROCESS USING OUR ADVANCED MIXING SYSTEM – This system utilizes the same blocks as the proven checkerwall system, but incorporates a series of add-on flow vectoring shapes designed to direct gas flow at the exit of the checkerwall into any of a series of flow patterns to include single, double, and multiple vortices, preferential flow directions, or converging or diverging flows. Computational fluid dynamics support is ...

BLASCH VectorWall™

Mixing systems for sulfur recovery, sulfur burning, or sulfuric acid plant reaction furnaces. BLASCH VectorWall™ Reaction Furnace Mixing System is a versatile, mechanically stable system consisting of a series of stackable six-sided blocks incorporating alternating tabs and slots on each side that are designed to ensure the blocks are positively locked together at installation. BLASCH VectorWall™is offered in a highly creep resistant mullite bonded composition designed to ...

CeraLine elbows, pipe & spool linings

Specifically designed for the harsh environments within mining, power generation and other heavy industrial processing industries, Blasch’s new CeraLine family of products exhibits exceptional wear and abrasion resistance which results in unparalleled life. Elbow diameters ranging from ½” up to several feet can be lined with Blasch pre-cast tight tolerance shapes available with engineered joints and smooth bore that eliminates premature wear and interrupted flow. Available ...

Cetek Ceramic Coatings

Ceramic coatings for fired heaters: Integrated Global Services (IGS) apply Cetek coatings across the globe. Numerous fired heater applications have been completed over 20 years. Process engineers typically see a 4-10% increase in fired heater efficiency, leading to millions in fuel savings and increased profits. Reduced harmful emissions help asset owners and operators meet current and emerging environmental legislations. Tube Scale - Barrier to Heat Transfer Increased fuel/energy ...

Driving Catalyst Performance

Innovation in design: We design our own catalyst carrier utilising our strength of 40 years’ experience in the Ceramics industry. Catalysts are formed using polymer ceramic technology rather than the traditional pressure method, which provides higher intrinsic strength, greater geometric surface area and surface texture. Textured Surface Technology: Texture on the Magcat spherical shape creates a 30% improvement in active surface area, increasing the effective reaction zone ...

Driving Syngas Performance

Innovation in design: We design our own catalyst carrier utilising our strength of 40 years’ experience in the Ceramics industry. Catalysts are formed using polymer ceramic technology rather than the traditional pressure method, which provides higher intrinsic strength, greater geometric surface area and surface texture. Textured Surface Technology: Texture on the Magcat spherical shape creates a 30% improvement in active surface area, increasing the effective reaction zone ...

Flue Gas Reformer Tunnel System: StaBlox™

The Blasch StaBlox flue gas reformer tunnel system is a versatile, mechanically stable system consisting of a series of stackable, customizable, interlocking blocks and highly engineered, mortar-free expansion joints. The StaBlox system allows for an extremely fast, easy installation as compared to conventional brick and mortar designs, with a much higher level of reliability. Lightweight, structurally stable roof assemblies are much more resistant to the effects of high temperature ...

High Velocity Thermal Spray (HV TS) Advantages

With experience from hundreds of projects, not only in the power industry but also in other highly EHS sensitive industries such as nuclear and oil & gas, IGS has an unmatched track record to comply with the most stringent requirements on environment, health and safety standards. IGS has consistently led the industry in HVTS protection for over 30 years. We operate a world-wide, ISO 9001, ISO 14001, ISO 45001 Technology center which has allowed us to create, test and improve ...

Optimal Flow

Magcat Catalysts produce up to 15% more syngas through the steam reforming process. Magma form their own catalyst carrier utilizing polymer ceramic technology rather than the traditional pressure method, providing higher intrinsic strength, greater geometric surface area and surface texture. The “Golf Ball” shape and texturing creates a % improvement in active surface area. That combined with enlarged near surface porosity and ENHANCER™ Nickel crystal promoter, delivers ...

Seven reasons why maintenance managers choose HVTS vs HVOF

1. Market Recognition - 2. Porosity & Oxides Level - 3. Production Rate - 4. Variable Thickness - 5. Refurbishability - 6. On-site Safety, Quality, and Environment Protection - 7. Project Management.

Water treatment solutions

Water-intensive industrial operations rely on Solenis to provide the water treatment solutions they need to address most, if not all, of the challenges that raw water, utility water and wastewater present, ensuring the optimal quality and use of water.