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Flue Gas Reformer Tunnel System: StaBlox™

The Blasch StaBlox flue gas reformer tunnel system is a versatile, mechanically stable system consisting of a series of stackable, customizable, interlocking blocks and highly engineered, mortar-free expansion joints. The StaBlox system allows for an extremely fast, easy installation as compared to conventional brick and mortar designs, with a much higher level of reliability. Lightweight, structurally stable roof assemblies are much more resistant to the effects of high temperature creep than standard designs.
 
Just a few StaBlox advantages:
 
· Reformer temperature within approximately +/- 2% of the design temperature

· Reduction of methane slip

· Extension of catalyst tube life by reducing stress cracking and catalyst life by avoiding carbon fouling

· Increased production due to improved efficiency of conversion

· Fast tunnel construction, substantially reduced downtime and overall installation cost

· Improved flow uniformity, reduced pressure drop and lower temperature gradients around the tubes
 
With orifice inserts, BD Energy Systems’ patent-pending TOP technology can be implemented to provide near uniform flow along the length of each tunnel, promoting even heating and reducing tube hotspots.

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Blasch Ferrules

Thermal Management System (TMS) – a pre-fired tubesheet protection system that allows for the extensive use of fiber insulation in conjunction with the Blasch Ferrules and provides much greater insulating value than castable alone, in a greatly compressed area, saving space, and refractory.


BLASCH HexWall™

For sulfur recovery, sulfuric acid plant sulfur burners and spent recovery furnaces. BLASCH HexWall™ is a versatile, mechanically stable system consisting of a series of stackable six-sided blocks incorporating alternating tabs and slots on each side that are designed to ensure the blocks are positively ...


BLASCH VectorWall™

Mixing systems for sulfur recovery, sulfur burning, or sulfuric acid plant reaction furnaces. BLASCH VectorWall™ Reaction Furnace Mixing System is a versatile, mechanically stable system consisting of a series of stackable six-sided blocks incorporating alternating tabs and slots on each side that ...


BLASCH precision ceramics

BlaschVECTORWALL™ Mixing System - OPTIMIZE YOUR PROCESS USING OUR ADVANCED MIXING SYSTEM – This system utilizes the same blocks as the proven checkerwall system, but incorporates a series of add-on flow vectoring shapes designed to direct gas flow at the exit of the checkerwall into any of ...


CeraLine™ elbows, pipe & spool linings

Specifically designed for the harsh environments within mining, power generation and other heavy industrial processing industries, Blasch’s new CeraLine family of products exhibits exceptional wear and abrasion resistance which results in unparalleled life. Elbow diameters ranging from ½” ...


From hydrogen production to sulphur recovery - let ceramics pave the way

Learn how to boost the reliability and performance of your hydrogen production and sulphur recovery plants through the deployment of Blasch’s proven ceramic systems.

Benefits include:

• Higher plant reliability and much longer run-lengths
• ...


Flue Gas Reformer Tunnel System: StaBlox™

The Blasch StaBlox flue gas reformer tunnel system is a versatile, mechanically stable system consisting of a series of stackable, customizable, interlocking blocks and highly engineered, mortar-free expansion joints. The StaBlox system allows for an extremely fast, easy installation as compared to conventional ...