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  • About Axens

    Axens is a group providing a complete range of solutions for the conversion of oil and biomass to cleaner fuels, the production and purification of major petrochemical intermediates as well as all of natural gas' treatment and conversion options. The offer includes technologies, equipment, furnaces, modular units, catalysts, adsorbents and related services. Axens is ideally positioned to cover the entire value chain, from feasibility study to unit start-up and follow-up throughout ...

  • ACHIEVE® FCC Catalysts

    Grace is expanding its portfolio of catalysts to address the current market challenges, in particular to lower slurry yield to take advantage of distillate crack spreads as well as to address the trend towards increased residue and opportunity crude processing. Grace has developed new technologies through extensive Grace R&D program that addressed the octane debits encountered by North American refiners processing tight oil. This R&D program resulted in advances to ...

  • ACTION® FCC catalysts

    Raising the octane value of FCC gasoline with minimal loss of volume. Taking advantage of new zeolite technology. The chances are that raising the octane level of the gasoline produced in your FCC unit is high on your agenda. Octane has become a key issue for many refiners with the advent of more-efficient car engines; the almost worldwide ban on the use of lead as a gasoline additive; and continuing pressure on octane blending components. The problem is compounded by the drive ...

  • AFX™ catalysts for increased propylene production from FCC units

    New technology to meet propylene demand. Fluid catalytic cracking (FCC) units are playing an increasingly important role in meeting the growing worldwide demand for propylene. To help refiners meet this demand better, Albemarle has introduced the innovative AFX catalyst technology and catalyst family, which are designed specifically for operation at high propylene yield. Before AFX, propylene production from an FCC unit with a traditional catalyst was limited. ZSM-5 based additives ...

  • All about excellence in the energy and chemical industry

    KBC exists to help you achieve and sustain excellent operational performance, through the actions of our people, fused with the application of our digitalization technology and best practices, powered by the Cloud.Better decisions - faster, Flawless execution - every time and  Superior results - sustained. Deliver value: Performance assurance Organizations that perform at their best are able to adjust to changing dynamics without compromising competitiveness. KBC ...

  • AMBER™

    AMBER catalysts are frequently used, high-quality catalysts from the Albemarle portfolio and are manufactured using ADM-20 matrix technology, which is common to its high-accessibility catalysts. AMBER is the benchmark for maximum transportation fuels against which all other gas oil catalysts are measured. In addition, AMBER catalysts are solutions for non-residue processing refiners that require excellent bottoms conversion and the gasoline and olefin selectivity that these catalysts ...

  • Axens engineering services revamping

    For a successful revamping project, no matter the degree of its complexity, and in accordance with your tight schedules, Axens is your unique contact during the phase preceding detailed engineering. Axens’ offer is based on our well founded expertise and several decades of experience. Our team of equipment specialists and our extensive network of detailed engineering contractors and equipment manufacturers complete this offer.   Our approach consists of successive ...

  • Axens hydrocracking

    Axens is an established name in hydrocracking licensing with more than 40 years’ experience in all types of hydrocracking processes. We have a large portfolio of hydroconversion processes, including fixed and ebullated-bed technologies. Our commercial units operate at low, medium and high conversion, and in once through, single-stage recycle and two-stage modes. Our commercial hydrocracker designs can cover a large variety of feedstocks varying from light HGO and LVGO ...

  • Axens overview

    Axens is a group providing a complete range of solutions for the conversion of oil and biomass to cleaner fuels, the production and purification of major petrochemical intermediates as well as all of natural gas' treatment and conversion options. The offer includes technologies, equipment, furnaces, modular units, catalysts, adsorbents and related services. Axens is ideally positioned to cover the entire value chain, from feasibility study to unit start-up and follow-up ...

  • BCMT™-500 and BCMT-500-LRT

    Too often profitability is lost because refiners lack adequate accessibility and bottoms cracking power in their catalyst. Albemarle has developed BCMT-500 additive, which features high accessibility and provides powerful functional bottoms conversion sites. BCMT‑500 delivers many pre-cracking sites and high metals tolerance while making up only a small fraction of the circulating catalyst inventory. BCMT-500-LRT provides refiners with the same accessibility, metals ...

  • Be smart about FCC olefin recovery

    Whether the driver is propylene as a chemicals feedstock or propylene and butylene as alky feed, FCC units worldwide are being pushed to maximize olefin production. Increased hydrotreating to meet Tier 3 gasoline requirements is reducing gasoline pool octane at a time of high premium-to-regular gasoline price differentials. Maximizing FCC olefi ns to produce high octane alkylate barrels is attractive – if they can be recovered in the FCC gas plant LPG stream. Higher reactor ...

  • Co-Processing of alternative feeds

    Vision of low carbon FCC of the future. To live in a more sustainable world, refiners are exploring ways to lower their carbon footprint. Sources of FCC Carbon emissions FCC - Scope 1 emissions from burning coke - Scope 2 emissions related to energy inputs (fairly small for FCC) - Scope 3 Upstream emissions for production and transport of feed - Scope 3 downstream for combustion of transportation fuels made from FCC.

  • CORAL™ FCC catalysts

    Improving residue FCC unit performance through enhanced catalyst accessibility. Mass transfer limitations. Many FCC units experience losses in conversion and bottoms selectivity as a result of mass-transfer limitations. These are due to the problems that high-molecular-weight, sterically hindered feed molecules experience when diffusing into catalyst particles. Albemarle offers the breakthrough catalyst CORAL to overcome this problem, especially in residue FCC units. Root causes Catalyst-particle ...

  • CORAL™ SMR

    Improving the fluidized catalytic cracking (FCC) profit potential of heavy feeds. SMR technology features. The need to process heavy feeds in FCC units continues to grow. Albemarle’s innovative SMR catalyst technology addresses the three fundamentals of heavy feed cracking: coke and dry-gas selectivity; metals tolerance; and bottoms upgrading. Through its three innovative developments, SMR technology enables refiners to operate at higher metal levels or at higher severities ...

  • DuraSOx™

    Highly attrition-resistant SOx reduction additive without performance compromise. DuraSOx SOx reduction additive is the culmination of intensive development work focusing on obtaining the most attrition-resistant Sox additive on the market without any performance compromises. It follows in the footsteps of Albemarle’s longest marketed SOx additive, KDSOx®, in that both take advantage of Albemarle’s patented hydrotalcite technology. SOx reduction additives are ...

  • DuraZOOM™ - industry-leading olefin and octane enhancement

    DuraZOOM additive is the latest in a long line of light olefins and octane enhancers manufactured by Albemarle. ZSM-5 additives were developed by Mobil Oil Corporation and first used in 1983 as octane enhancers necessitated by the phasing out of tetraethyl lead. Since then, their use has grown enormously worldwide. The initial applications required relatively low levels of ZSM-5 crystal. More recently, the use of ZSM-5 additives has shifted from octane enhancement to propylene ...

  • Equipment design matters

    Many attractive projects fail to meet expectations at startup. Disappointing performance often results from bad simulation practices and/or poor equipment design rather than faulty execution. Refineries are currently considering FCC revamps to increase olefins for more alky unit feed, maximize LCO product recovery, and minimize slurry product by producing HCO for hydrocracker feed. These changes raise fractionator operating temperature. Higher temperatures require better process ...

  • FCC Main Fractionator Coking

    One common cause for coking is poor vapor distribution. Packing selection in the Slurry P/A section is critical to ensure good distribution and reliable performance. Mellagrid™ combines the performance of Mellapak™ with the robustness of traditional grid. Resists coking and fouling due to its smooth surface and geometrical. Better de-entrainment and separation efficiency than traditional grid. Efficient dissipation of temperature. Excellent mechanical strength.

  • FCC technical support, industry-leading service

    Grace technical service engineers regularly visit refineries to review unit operating data, evaluate catalyst management and unit performance, as well as provide specific recommendations to optimise unit operation. Grace can provide expert advice on operational problems concerned with the mechanical integrity of the FCCU. For example, issues such as cyclone performance, stripper efficiencies, circulation problems, transfer line problems, slurry circuit fouling, or high unit erosion ...

  • Fourte®

    Innovative Fluid Catalytic Cracking (FCC) Catalyst for butylenes maximization Fourte® maximizes butylenes production in the FCCU and increases gasoline octane while preserving catalyst activity. Technology Fourte is BASF’s butylene maximization FCC catalyst developed on the novel Multiple Framework Topologies (MFT) technology. The technology behind Fourte delivers high selectivity toward C4 olefins by optimizing performance across five key factors: rare earth, activity, ...

  • Fourtune™

    Next generation Fluid Catalytic Cracking Catalyst Performance for butylenes maximization over propylene. Fourtune™ delivers highest butylenes yields and $0.30/bbl profitability improvement. Results Fourtune™ outperformed the incumbent catalyst and generated significant profitability for the refinery via increased butylenes yields, improved butylenes selectivity and increased gasoline octane. A post audit of the Fourtune™ catalyst was performed using multiple tools, including ...

  • Gas cleaning for fluid catalytic cracking plants in refineries

    GEA Bischoff Customised Gas Cleaning Systems for fluid catalytic cracking (FCC) Units. One of our most important activities in the refinery industry is gas cleaning for FCC units. GEA Bischoff technologies combine engineering process engineering, environmental aspects and energy savings. Taken this into account, GEA Bischoff offers clean air solutions while keeping the CAPEX/ OPEX low. With this extensive portfolio and a long experience of 100 years, we can handle the challenges ...

  • GO-ULTRA™ catalysts

    Get more from your gas oil feed streams. Facing today’s economic challenges, refiners worldwide are seeking to restore margins and increase profits by maximizing yields from their operations. For the gas oil market, Albemarle’s research and development team has created a breakthrough fluid cracking catalyst that offers impressive benefits and higher value than existing market offerings. Albemarle’s GO-ULTRA™ FCC catalyst Based on the company’s ...

  • Improve contaminant metals flushing with TITAN™

    The escalating price of rare earth in fluid cracking catalyst sparked increased demand from refiners for equilibrium catalyst (Ecat) as a means to control expenses. During this same period, the available supply of high quality, low metals Ecat had decreased. In response to the shrinking supply of Ecat, Grace introduces TITAN™, a unique catalyst solution for removing contaminant metals from refining operations. Unlike traditional equilibrium catalysts, TITAN™ is completely ...

  • INTERCAT FCC additives and catalyst handling technologies

    Most refiners now find it essential to use catalytic additives to supplement the host FCC catalyst in order to achieve the desired unit performance, product quality, and environmental emissions targets that must be met. Johnson Matthey is the foremost supplier of FCC additives and addition systems, specializing in the development, manufacture, sale, and technical support of both additives and addition systems for the refining industry. Our INTERCATTM range of FCC additives and ...

  • IsoTherming® Hydroprocessing technology

    Growing global demand for transportation fuel continues to drive refiners toward operations that maximize hydroprocessing capacity and capability either through unit debottlenecks or new unit construction. More stringent environmental regulations and the processing of cost-advantaged sour and heavy feed stocks make meeting this demand even more challenging. IsoTherming® hydroprocessing technology is a commercially proven process that provides refiners a more economical ...

  • Johnson Matthey licensed processes

    A portfolio of advanced process technologies for global markets. Johnson Matthey (JM) develops and licenses proprietary process technologies. We also offer collaborating companies an extensive range of technology development, process design and engineering skill. For over thirty years JM has been engaged in innovative DAVY™ licensing development. Our comprehensive expertise of catalysis and reaction engineering has been tailored to the production of a wide range of chemicals ...

  • KOC-15™- Flexible and effective way to lower afterburn in your FCC unit

    KOC-15 additive is Albemarle’s most widely used platinum-based combustion promoter, and is commercially proven to provide many refiners with a reliable, low-cost and flexible solution to afterburn and excess carbon monoxide (CO) emissions. In the regenerator, the coke (carbon) on the spent catalyst is burned to form carbon dioxide (CO2). During combustion of carbon to CO2, CO forms as an intermediate. The conversion of carbon to CO in the presence of oxygen occurs rapidly; ...

  • Low and zero rare-earth FCC catalysts

    Rare-earth metals are an important component of FCC catalysts, as well as being a key raw material for many strategic industries with applications ranging from military devices to electronic components. In addition, they are essential constituents in newly evolving green technologies, such as hybrid cars and wind turbines. Rather ironically, rare-earth metals are not so rare, however they tend to be concentrated in hard to extract ore deposits. As a result, the world’s ...

  • LRT FCC catalysts

    Albemarle’s low rare earth technology (LRT) products. Driven by its goal to provide customers with comprehensive, economic catalyst solutions and the surge in global rare earth prices, Albemarle has developed and commercialized a range of LRT products. The catalysts available for the VGO market are: - GO™ LRT for maximum activity - AMBER™ LRT for maximum transport fuels. The catalysts available for the residue market are - UPGRADER™ LRT for maximum ...

  • Maximizing light cycle oil recovery in the FCC main fractionator

    Refiners operating FCCU's have adjusted their operating strategies to maximize light cycle oil production to meet the increased demand for automotive diesel. Catalyst formulations and reactor conditions can alter yields, but the refinery cannot take full advantage of the increased LCO recovery without an optimized Main Fractionator operation and design. Sulzer offers several methods of optimizing the separation between light cycle oil and less valuable HCO or slurry with little ...

  • NaphthaClean®

    Fluid Catalytic Cracking (FCC) technology for reducing gasoline sulfur. BASF produces NaphthaClean technology designed for the reduction of sulfur without lowering gasoline production Premium Technology Based on the combination of BASF’s award-winning and commercially-proven Distributed Matrix Structures (DMS) technology and sulfur reduction technology, NaphthaClean gives the refiner both maximum gasoline production and maximum gasoline sulfur reduction. This technology ...

  • NEKTOR™ 4G

    NEKTOR™4G is the latest generation of Grace’s marketleading low coke NEKTOR™ for residue FCC feed applications. NEKTOR™ 4G is manufactured using the Grace EnhanceR™ Technology Platform, and is an extension of the NEKTOR™ catalyst family, which is the market leader in the EMEA region. NEKTOR™ 4G incorporates new technologies that were developed during the extensive Grace R&D program that was initiated as a result of the tight oil ...

  • Oil sands crude — profits and problems?

    Canadian bitumen production currently runs about 1 MMbpd, with some being sold as Synbit and Dilbit. Over the next 10-12 years output is expected to increase to 3.5 MMbpd and more refiners will begin investing to process it and come to depend on the Synbit and Dilbit for a significant part of their supply. Few today, however, have ever processed these feeds at high blend ratios, and are unaware that conventional process and equipment designs are not up to the job. Canadian oil ...

  • On budget, on time, offline

    Flawless project execution will not prevent a unit shutdown due to selecting the wrong metallurgy for a challenging crude slate. No matter how well it is fabricated and installed, a shell and tube exchanger with cold, high viscosity vacuum resid on the tube side will have poor heat transfer performance. On-time shipping and installation of a too-small desalter will not prevent crude column overhead corrosion if the centerline velocity is overly optimistic for the design crude. A ...

  • PROvantage™

    Operate in higher propylene mode without changing your base catalyst. PROvantage olefin/octane enhancement additive provides refiners with the flexibility to operate in a high propylene mode without the activity dilution of the base catalyst inventory normally associated with high levels of traditional ZSM-5 additives. Why PROvantage works PROvantage contains several different types of active acid site components all in close proximity. The proper balance of these sites efficiently ...

  • Quantifying FCC catalyst accessibility

    Accessibility is related to the mass-transfer characteristics of an FCC catalyst. Albemarle has developed a quantitative laboratory test that measures the accessibility of FCC catalyst particles: the first such measurement in the history of FCC. This test has dramatically altered the way refiners select and evaluate catalysts. Moreover, it is another example that demonstrates Albemarle’s continuing leadership in maximizing and exploiting the benefits of FCC catalyst mass ...

  • Quantifying FCC gasoline sulfur reduction

    Refiners everywhere have to comply with government-mandated fuel specifications, in particular dramatically lower gasoline sulfur levels. While post-treating remains an option, the associated octane loss creates additional constraints for refiners, particularly those who are hydrogen limited. Regardless of whether your refinery is post-treatment or hydrogen constrained, a gasoline sulfur reduction additive such as Albemarle’s RESOLVE line can reduce reliance on post-treating ...

  • ResidCrackeR™ 4G

    ResidCrackeR™ 4G is the latest generation of Grace’s coke selective bottoms cracking ResidCrackeR™ catalyst family for residue FCC feed applications. ResidCrackeR™ 4G is an extension of the ResidCrackeR™ catalyst family, a component of the EnhanceR™ technology platform, which is the market leader in the EMEA region. ResidCrackeR™ 4G incorporates new technologies that were developed during the extensive Grace R&D program that was ...

  • RIVE® FCC Catalysts

    RIVE® FCC catalyst represents the first and only use of ordered mesoporosity in FCC zeolites or catalysts, and is capable of providing a step change in value for many FCC operations. The result: enhanced diffusion of hydrocarbons both into and out of the catalyst particle. This adds options to process heavier feeds, reduce feedstock costs, circulate more catalyst, and preserve valuable products increasing operating flexibility for the refiner.

  • SMOOTHFLOW™ FCC additive

    SMOOTHFLOW from Albemarle offers a solution to FCC unit fluidization and circulation problems. Fluidization problems sometimes begin suddenly, often as the result of an unexpected process upset causing significant catalyst losses and possibly mechanical damage inside the unit. The finest catalyst particles in the circulating inventory are usually lost first, which results in a sharp increase in the equilibrium catalyst average particle size, Figure 1 In other cases, fluidization ...

  • SOxMASTER-2™

    Optimal SOx reduction without rare earth for partial- and full-burn units. SOx reduction additives are designed to capture and remove the oxidized sulfur compounds present in the FCC unit regenerator and release them in the FCC riser. On release, the sulfur exits the FCC unit as hydrogen sulfide along with the cracked products in the reactor effluent. The hydrogen sulfide is processed in the gas plant downstream of the FCC unit. Extensive studies in the 1970s looked at the ...

  • Squeeze more value out of your FCC gasoline

    As sulfur legislations tighten, it becomes more difficult for refiners to meet the specifications from their FCC gasoline post-treatment units. Particularly the octane number poses challenges, since some olefins are simultaneously being hydrogenated. The consequent loss of octane often prevents the refineries from achieving maximum value. Topsoe’s series of HyOctane™ catalysts are specifically developed for all steps in FCC gasoline post-treatment applications. ...

  • Tracerco Diagnostics™ Distribution study - FCC stripper

    Uniform distribution of catalyst and steam in a stripper is critical to achieve high stripping efficiency (less carry-down of hydrocarbon products from reactor to regenerator). A failure to effectively remove hydrocarbon from the catalyst will result in a loss of product, lower throughput, and lower catalyst activity due to increased regenerator bed temperature. The Field Test Tracerco was contacted to conduct distribution studies for a leading refiner that was experiencing ...

  • Tracerco Diagnostics™ FCCU Study

    See inside your Operations. The Fluidised Catalytic Cracking Unit (FCCU) is the economic heart of a modern refinery. Even small increases in its yield can bring about significant overall gains in productivity and revenue. Tracerco can provide you with valuable online insights into the catalysts and fluid behaviour inside your FCCU with our Tracerco Diagnostics™ FCCU Study. A Tracerco Diagnostics™ FCCU Study will provide you with the information you need to optimise or troubleshoot ...

  • Tracerco Diagnostics™ FCCU study

    What information will a Tracerco Diagnostics™ FCCU study provide me? Tracerco has performed hundreds of FCCU studies worldwide, to help diagnose operating problems, and improve the performance of all major components of FCC units. These technologies are used to measure the velocity, distribution and residence time of the catalyst, or vapour phase, through any part of the system, as well as density profiles within vessels. This includes testing to determine the efficiency of ...

  • UPGRADER™ and UPGRADER R+

    Improve your FCC unit’s residue feedstock processing and profitability. Unprecedented upgrading of residue in FCC. FCC units using conventional FCC catalysts are severely limited when diffusion constraints control conversion and bottoms upgrading, for example, in heavy-feed and/or short-contact-time operations. Even with high catalyst addition rates, bottoms conversion, catalyst activity and coke and gas selectivity suffer because of the inevitable mass transfer limitations. ...

  • Want to make ULSG from your FCC unit?

    Topsoe’s new superior FCC pretreatment catalysts provide high HDN as well as HDS. Legislations worldwide push towards lower sulfur emissions from diesel and gasoline vehicles, forcing refiners to rethink their fixed assets to meet new product specifications. Topsoe’s new HyBRIM™ catalysts allow for more severe FCC feed pretreating which ultimately improves operation of the FCC unit leading to better products. TK-569 HyBRIM™ offers the highest activity ...

  • ZIP Olefins Additive

    Fluid Catalytic Cracking (FCC) catalyst for heavy resid feedstock applications. BASF’s Fortress NXT delivers superior metals passivation and increases liquid product yields. Premium Technology Fortress NXT is the next generation of Fortress catalyst resulting from research to optimize the efficacy of specialty alumina for nickel trapping applications. BASF uses a proprietary specialty alumina to provide superior nickel trap performance using an optimized crystallite size ...

  • CDU desalter processing with interface control

    In this webinar, you will find out how Tracerco’s advanced multi-phase nucleonic instrumentation can analyse desalter performance and improve crude blending capacity. Discover opportunities to: - Improve environmental impact, compliance and energy usage - Reduce unplanned trips and downtime - Optimise chemical dosing (demulsifiers/neutralisers) - Reduce overhead corrosion, as well as catalyst deactivation in FCC - Improve process control enabling data driven insights With ...

  • Intelligently predict and manage sour water corrosion in refinery applications

    One of the primary concerns in refinery operations, especially when processing sour crudes, is management and mitigation of NH4HS (Sour Water) corrosion in hydrocrackers, hydrotreaters, FCC and other unit circuits. Honeywell's Predict-SW software, a byproduct of more than 15 years of intense Joint Industry Project (JIP) research, provides an easy to use framework to quantify NH4HS corrosion as a function of key process parameters across the refinery value chain for commonly used ...