27-10-2021
Clariant and Air Liquide launch MegaZonE™ novel catalyst layering technology
Clariant’s long-term partnership with Air Liquide Engineering & Construction has resulted in another major breakthrough in methanol synthesis: the MegaZonE technology. Based on Clariant’s MegaMax® catalyst series, this innovative method uses several layers of catalysts with different activity levels to optimize heat management and overall catalyst performance in the methanol synthesis reactor. Furthermore, the properties of each catalyst layer are tailored to the specific conditions along the reaction pathway, which results in a significantly longer catalyst lifetime (by up to 2 years) and an increased cumulative methanol production (up to 15%), thus potentially leading to monetary benefits of up to several million US dollars. With this performance outlook, MegaZonE was successfully applied to two world-scale methanol plants in Asia this year, showing already excellent and stable performance.
Stefan Heuser, Senior Vice President and General Manager at Clariant Catalysts, commented, “MegaZonE is a game-changer for both current and future methanol producers as it allows more compact and resilient designs, ultimately resulting in increased profits for our customers. It is another example of the close cooperation between our innovative catalyst R&D team and our long-standing engineering partner Air Liquide Engineering and Construction.”
MegaZonE enables increased efficiency of the methanol synthesis loop, thus, the loop can be operated at milder conditions. Catalysts with moderate activity are loaded in hotter zones of the converter to prevent hotspots, while activity-enhanced catalysts are placed further down the reaction pathway to intensify reaction rates in the lower portion of the converter. On the one hand, less thermal stress on catalysts will lead to longer catalyst lifetimes. On the other hand, high activity in the bottom part of the reactor will increase reaction rates and reduce by-product formation by up to 10%. MegaZonE technology is a drop-in solution and enables tailored refill options for process optimizations of existing units. It also allows a more compact and resilient design for new plants.
Moreover, the possibility to use different feed sources, such as stranded gas, unused syngas, or CO2-rich gases, can drastically reduce the CO2 footprint of methanol producers, making MegaZonE also a highly sustainable solution.
News Category:
-
Howden to supply tailored compression solution to refinery expansion mega project
Howden has signed a contract to supply hydrogen reciprocating compressors for Motor Spirits Block Unit for the Numaligarh Refinery Expansion Project in India. Numaligarh ...
28-06-2022
-
Maire Tecnimont Group awarded new FEED contracts
Maire Tecnimont S.p.A. announces that its subsidiaries Tecnimont and Stamicarbon have been awarded several new contracts and order variations for licensing, engineering ...
28-06-2022
-
Wood wins global master service agreement with Chevron
The agreement can be used by Chevron’s business units including those involved in onshore and offshore assets as well as during project development. Under the ...
28-06-2022
-
Hempel launches new fast-drying CUI coating
Leading coatings supplier Hempel today launched Hempaprime CUI 275, a new coating to combat corrosion under insulation. With extremely short overcoating intervals and ...
27-06-2022
-
Neste acquires European rights to Alterra Energy’s thermochemical liquefaction technology
Neste has purchased the European rights to Alterra Energy’s liquefaction technology, further solidifying the company’s efforts to advance chemical recycling. Alterra ...
27-06-2022
-
Neste invests in its world scale renewable products refinery in Rotterdam
Neste Corporation has made the final investment decision to invest into new renewable products production capacity in Rotterdam. The decision is based on demand for renewable ...
27-06-2022
-
TABADUL and Sadara ink MoU to develop logistic solutions for Petrochemical industry
Saudi Electronic Information Exchange Company signed a Memorandum of Understanding with Sadara Chemical Company on Monday May 23, 2022 at TABADUL’s headquarters in ...
27-06-2022
-
ExxonMobil, CNOOC and Shell to pursue carbon capture and storage hub in China
ExxonMobil, Shell, CNOOC, and Guangdong Provincial Development & Reform Commission have signed a Memorandum of Understanding to evaluate the potential for a world-scale ...
27-06-2022
-
Hempel launches Hempafire XTR 100 for hydrocarbon passive fire protection of downstream assets
After 10 years of continuous success in the passive fire protection (PFP) market with its cellulosic range of products, Hempel today launched its first product for the ...
23-06-2022
-
Pioneering hydrogen-powered furnace arrives for installation at Stanlow terminal
A new furnace capable of running on hydrogen and cutting CO2 emissions has arrived at the Port of Liverpool. The furnace, which is part of a multimillion-pound investment ...
23-06-2022