30-04-2014
Emerson’s wireless condition monitoring reduces downtime and costs for SABIC Teesside
Emerson Process Management’s wireless condition monitoring and prediction system is being used at the SABIC Olefins plant in Teesside, UK, to detect potential problems with pumps before they disrupt normal operations. The system helps reduce the risk of unexpected failures that can cause lost production and expensive repairs, as well as safety and environmental incidents.
The critical pumps being monitored are installed on the plant’s Olefins Cracker, which is used to produce ethylene, propylene, butadiene and gasoline products. SABIC Teesside previously collected and analyzed vibration data for these pumps manually, but potential problems could occur between readings. This led to higher maintenance costs and reduced plant availability, which was affecting overall production.
“We wanted to improve the monitoring of critical pumps at the Olefins plant in Teesside,” said David Hambling, Instrument Electrical Technical Engineer, SABIC UK Petrochemicals. “By installing Emerson’s wireless vibration transmitters we can now continuously monitor vibration levels and detect faults before a failure occurs.”
Emerson’s online vibration monitoring system has detected a number of problems that could have resulted in equipment failure, including a chipped tooth on a gearbox gear and an impending bearing failure. Identifying and rectifying potential problems earlier helps minimize pump failures and maintenance costs.
In addition to measuring overall vibration and temperature, the CSI 9420 Wireless Vibration Transmitter includes PeakVue™ technology, which detects faults that cause impacting, friction, and fatigue, particularly in gearbox and rolling element bearings. The monitoring system takes basic readings every 30 seconds and an in-depth, full spectrum analysis once every day. By tracking rising vibration levels, SABIC Teesside can detect developing faults and improve maintenance scheduling.
“Emerson’s Smart Wireless technologies, combined with advances in sensor technology and low lifecycle costs, have made it quick and easy for our customers to access data from their critical assets,” said Nathan Pettus, vice president, Machinery Health Management for Emerson Process Management. “With our proven predictive technologies like PeakVue and our focus on pervasive sensing, we are helping customers like SABIC Teesside to filter, automatically analyze, and capture useful, actionable information so they can rectify any issues that could interrupt production.”
The plant’s existing Emerson Smart Wireless network made installing the wireless vibration transmitters quick and easy, enabling vibration data to be sent to SABIC’s process control system. The established mesh network also makes it easy to add or relocate wireless-enabled devices for additional process information from remote or difficult-to-access locations.
“Wireless monitoring has shown itself to be a valuable tool in our condition monitoring armory,” added SABIC’s Hambling. “Predicting failures in gearboxes of this type can make considerable savings on any subsequent turnaround and help to keep equipment available.”
News Category:
-
Beyond processbook & PI vision: Exploring today’s industrial analytics tools
(Webinar) - In the Manufacturing 4.0 era, industrial organizations have more data at their fingertips than ever, offering the promise of higher production rates, more ...
04-06-2024
-
Sasol provides state of the art catalysts to INERATEC for the production of sustainable e-fuels
The catalysts will be used, among others, in the first large-scale industrial Power-to-Liquid (PtL) plant that INERATEC is currently building in Frankfurt, Germany, which ...
24-04-2024
-
Baker Hughes to supply 17 centrifugal compressors to Saudi Master Gas System project
Baker Hughes, an energy technology company, announced Tuesday that it has received an order by Worley, for and on behalf of Aramco, to supply gas technology equipment ...
23-04-2024
-
SABIC Fujian Petrochemicals select Phenol yechnology from KBR
KBR announced today it has been awarded a contract by SABIC Fujian Petrochemicals to license KBR's market-leading phenol technology in China. Under the terms of the ...
22-04-2024
-
Lummus Expands R&D capabilities to enhance innovation and water and wastewater technologies
Lummus Technology, a global provider of process technologies and value-driven energy solutions, announced the opening of its cutting-edge research and development (R&D) ...
17-04-2024
-
Clariant launches new CATOFIN® 312 propane dehydrogenation catalyst
Clariant, a sustainability-focused specialty chemical company, today announced the launch of CATOFIN 312, its latest propane dehydrogenation catalyst. The new catalyst ...
16-04-2024
-
Yokogawa and GridBeyond conclude investment and strategic partnership agreements
Yokogawa Electric Corporation and energy IT solutions provider GridBeyond of Ireland announce that they have concluded a strategic partnership agreement. Furthermore, ...
16-04-2024
-
Heraeus Precious Metals launches Circlear
Heraeus Precious Metals, a globally leading company in the precious metals industry and one of the largest recyclers of precious metals, has introduced its new offering ...
16-04-2024
-
EMA and JERA to cooperate on LNG procurement and supply chains
The Energy Market Authority and JERA Co Inc, have signed a Memorandum of Understanding to cooperate on mutually beneficial areas in liquefied natural gas procurement ...
16-04-2024
-
Hexagon and Dragos unveil technical partnership to strengthen industrial cybersecurity
Hexagon’s Asset Lifecycle Intelligence division today announced a strategic partnership with Dragos, a global leader in cybersecurity for operational technology (OT). ...
16-04-2024