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  • Trays for any application

    Sulzer Chemtech offers the largest tray portfolio on the market. Whatever the requirements, we have the right tray! Continuous innovations and improvements are: • First movable valve • First fixed valve • First customer tray design program • Use of push valves on commercial trays • Alliance with Shell Global Solutions to widen our tray Portfolio • Incorporation of fixed valves on multi downcomer Trays • Development of VGPlus • Highest capacity ...

  • RIVE® FCC Catalysts

    RIVE® FCC catalyst represents the first and only use of ordered mesoporosity in FCC zeolites or catalysts, and is capable of providing a step change in value for many FCC operations. The result: enhanced diffusion of hydrocarbons both into and out of the catalyst particle. This adds options to process heavier feeds, reduce feedstock costs, circulate more catalyst, and preserve valuable products increasing operating flexibility for the refiner.

  • Modern crude distillation, modularized

    Global interest in modular refinery construction is surging. Small modular refineries are attractive to investors for several important reasons: SPEED: Project time from contract execution to start-up can be as short as 18-24 months. LOGISTICAL ADVANTAGES:Modular refineries can be built in remote locations to realize efficiencies in supply and transportation of raw crude and refined products. LOW INITIAL COST: Small relative size makes initial capital cost more manageable. Modules ...

  • SERVOTOUGH SpectraExact 2500

    Rugged photometric multigas gas analyzer designed for demanding process applications. Designed to provide a highly flexible analytical solution adaptable to many applications, the SpectraExact (2500) range delivers a winning combination of proven performance and flexible operation in a resilient and reliable design.

  • Increase capacity in your column with a tray design revamp

    When trying to increase column capacity beyond design rates, an operator may notice loss in separation efficiency or high pressure drop, indicative of either vapor phase or liquid phase hydraulic limitations. An optimized tray design can eliminate hydraulic constraints to provide better column capacity and performance. Common Vapor Constraints to Raising Throughput In systems limited by higher vapor rates (typically lower pressure systems), jet flooding may constrain the column. ...

  • SMOOTHFLOW™ FCC additive

    SMOOTHFLOW from Albemarle offers a solution to FCC unit fluidization and circulation problems. Fluidization problems sometimes begin suddenly, often as the result of an unexpected process upset causing significant catalyst losses and possibly mechanical damage inside the unit. The finest catalyst particles in the circulating inventory are usually lost first, which results in a sharp increase in the equilibrium catalyst average particle size, Figure 1 In other cases, fluidization ...

  • Your valve specialist - safe and economic

    OHL Gutermuth has made a name for itself throughout the world in special valves and offers customized solutions for shutting off, throttling and regulating media under extreme conditions. The particular strength of the company lies in its decades of experience with a wide variety of use-specific requirements in valve technology, which comes from a knowledge of engineering processes and competence in proven and innovative technology concepts. OHL Gutermuth occupies a leading position ...

  • Optimise your alkylation process and take control with the Profiler™ TGA

    The Challenge. Alkylation processes present some of the more challenging applications for interface measurement and control in refinery operations. It is important for the operator to have confidence in the process to optimise alkylate production, while ensuring safe operation and environmental compliance. In a settler, not knowing the levels of hydrocarbon, emulsion and alkylate with confidence can cause problems, including increased polymer formation and combined fluorides, ...

  • Improve fouling resistance in your wastewater benzene stripper

    Benzene stripper columns, built so that refineries can meet the National Emissions Standards for Hazardous Air Pollutants (NESHAP), operate with several unique conditions – low vapor rates, high liquid loads, and a high tendency toward fouling make designing well-balanced, effective internals difficult. The Problem: Two Refinery Case Studies Sulzer was contacted by two separate refiners who noted a continued fouling problem and short run lengths on their wastewater strippers. ...

  • Channel baffles: improving efficiency on trays with low vapor loading

    Sour water strippers, wastewater benzene strippers, or any other column that operates with low vapor rates often have active areas that are easily oversized for the actual operating vapor traffic. For optimum tray efficiency, good contacting of the liquid flowing across the tray deck with the vapor flowing up through the tray orifices is critical. Channel baffles are a very straight-forward design modification that improve vapor/liquid contact, increasing tray efficiency in low ...

  • Redura® oil sealing systems

    As compressor OEM (Original equipment manufacturer) with more than 170 years of experience, Burckhardt Compression has been setting standards for oil wiper packings for decades. Especially our know-how regarding the outstanding performance of oil sealing systems in our extremely reliable Laby® oxygen compressors, where any oil leakage into the compression chambers must be avoided under all circumstances, speaks for itself. Patented designs developed in-house and exhaustive ...

  • LB 350 - Online Moisture Analyzer

    Radiometric moisture analyser for representative and robust measurements. On Bulk material. The LB 350 is a moisture measurement system for real-time determination of the moisture content of a wide variety of different bulk materials such as: ■ Coke ■ Sinter mixture ■ Ore ■ Sand ■ Building material and is used on many different types of vessels. Neutron moisture measurement is very robust and a proven technology with a long track record of success for moisture ...

  • WATCONNECT®

    Watlow® is now offering WATCONNECT® standard control panels that are quickly configured to your specific application requirements and delivered within two weeks. WATCONNECT panels integrate Watlow’s high-quality heater, sensor, temperature controller and power controller products for a complete thermal solution. Normally, competitive custom panels require significantly longer lead times. The broad range of standard features allow customers to quickly configure panels ...

  • SERVOTOUGH SpectraScan 2400

    Tunable filter infrared absorption on-line gas analysis platform ideal for the measurement of light hydrocarbons. The SERVOTOUGH SpectraScan is a real-time Tunable Filter Infrared analyzer capable 
of accurately separating light hydrocarbon components. Using a unique wavelength scanning tunable filter spectrometer, fast update rates are performed for C1 through C6 analysis. Sampling is a continuous flow-through type, suitable for on-line, unattended operation, while the analyzer ...

  • ResidCrackeR™ 4G

    ResidCrackeR™ 4G is the latest generation of Grace’s coke selective bottoms cracking ResidCrackeR™ catalyst family for residue FCC feed applications. ResidCrackeR™ 4G is an extension of the ResidCrackeR™ catalyst family, a component of the EnhanceR™ technology platform, which is the market leader in the EMEA region. ResidCrackeR™ 4G incorporates new technologies that were developed during the extensive Grace R&D program that was ...

  • Gasoline desulfurization for Tier 3 Compliance

    Starting in January 2020, gasoline sold in the United States must contain no more than 10 ppm sulfur. This short, easy-to-read book gives a high-level overview of the regulatory, technical, economic, and strategic implications of this "Tier 3" requirement.  Readers will get a quick, thorough understanding of the Tier 3 issue which, according to the author, will have much more impact on the gasoline market than has been anticipated. You can buy the book HERE

  • Flue Gas Reformer Tunnel System: StaBlox™

    The Blasch StaBlox flue gas reformer tunnel system is a versatile, mechanically stable system consisting of a series of stackable, customizable, interlocking blocks and highly engineered, mortar-free expansion joints. The StaBlox system allows for an extremely fast, easy installation as compared to conventional brick and mortar designs, with a much higher level of reliability. Lightweight, structurally stable roof assemblies are much more resistant to the effects of high temperature ...

  • Designing deepcut vacuum units that really work

    Every barrel of vacuum gas oil (VGO) you can save from being reduced to coke in the delayed coker unit is a barrel more that can go to the FCCU. That’s a good reason to raise HVGO cutpoint. But how to do it? Some people think the job can be done just by running computer models in the engineering office, relying on vendors and their data sheets for a clue to true equipment performance. Experience, however, shows it just ain't so. For either a grass roots project or a revamp, ...

  • Sub-ppm chloride monitoring of hydrocarbons

    Corrosion at petroleum refineries is a critical problem all over the world. In the United States alone, NACE International, a professional association dedicated to reducing the economic impact of corrosion, has shown that $3.7 billion in direct costs are realized annually from maintenance, vessel expenditures, and fouling as a result of corrosion. This huge figure does not take into account the estimated loss of as much as $12 billion in profit due to decreased capacity, unit ...

  • Topsoe refinery Research & Development

    Providing refiners with the best catalysts on the market would be impossible without the innovative ideas from Topsoe R&D. Combined with the knowledge obtained from our pilot plant units, catalyst development is essential to providing high-performing, customized solutions. Topsoe’s research facilities in Denmark have more than 50 hydroprocessing pilot plant units with more than 100 catalytic reactors for catalyst screening and process studies, including dedicated ...

  • Fourtune™

    Next generation Fluid Catalytic Cracking Catalyst Performance for butylenes maximization over propylene Fourtune™ delivers highest butylenes yields and $0.30/bbl profitability improvement. Alkylate produced from butylenes offers a high value gasoline blendstock. FCC units supply most of the butylenes to be fed to the alkylation unit. Fourtune™ was tested in a Gasoil FCC unit that desired more butylenes and greater butylene selectivity (versus propylene) to fill its alkylation ...

  • Why produce diesel from the vacuum unit?

    Look ahead five years. The economy is likely to keep tightening and the rush to control pollution will inevitably be accompanied by demands for greater energy conservation. Consequence? A growing market for diesel which yields more energy per unit volume. Yet many continue to believe that producing diesel from the vacuum unit is poor design—that it should be produced only from the atmospheric column. Hence many refiners feed 20-30% diesel boiling range material to their ...

  • Anti-fouling trays maximize coker main fractionator profitability

    The Coker Main Fractionator is systematically subjected to harsh operating conditions that can lead to deteriorating efficiency and performance due to coking and fouling. Poor reliability results in loss of profitable coking margins for the refinery. The main fractionator vapor feed from the coke drum overhead is characterized by a tendency for further cracking, as well as the presence of fine coke particles carried from the drums. The hottest zones of the column (bottom quench, ...

  • Structured packings for distillation, absorption and reactive distillation

    This brochure was reviewed and supplemented recently. It therefore provides a complete, up‑to‑date overview of packings available from Sulzer Chemtech. Also included is a summary covering the essential column internals and our technical services. More detailed product information, you will find in the following brochures: - Internals for Packed Columns The brochure contains a comprehensive summary of the selection of internals supplied by Sulzer Chemtech, and a description ...

  • LRT FCC catalysts

    Albemarle’s low rare earth technology (LRT) products. Driven by its goal to provide customers with comprehensive, economic catalyst solutions and the surge in global rare earth prices, Albemarle has developed and commercialized a range of LRT products. The catalysts available for the VGO market are: - GO™ LRT for maximum activity - AMBER™ LRT for maximum transport fuels. The catalysts available for the residue market are - UPGRADER™ LRT for maximum ...

  • Advanced combustion solutions for production applications

    We Pride Ourselves On Quality UOP Callidus develops flare systems for hydrocarbon processing, oil and gas production, steel, carbon black and petrochemical processing industries. Each of these flare systems is built to match the customer’s specific process criteria and performance requirements. Through our engineering expertise, manufacturing capabilities and worldwide service, UOP Callidus is a leader in flare technology. The UOP Callidus team has hundreds of years of experience ...

  • Isomalk-4 C7 paraffin isomerization technology

    Isomalk-4 is a low-temperature isomerization technology for processing C7 paraffins contained in wide-range naphtha streams. In a conventional refinery configuration, C7 paraffins are distributed to the C5-C6 isomerization unit and the reformer. These components have a high X-factor that reduces the overall yield of the liquid products, lowers RON of the gasoline, and forms unwanted amounts of benzene. GTC’s innovative process allows isomerization of this hydrocarbon stream ...

  • Triple eccentric butterfly valve

    Metal seated Butterfly Valve with triple eccentric offset Proven system for superior applications: Oxygen, gases, exhaust gases, fluids as well as abrasive and corrosive media.

  • Are you ready for MARPOL?

    As the International Maritime Organization (IMO) has decided to implement the MARPOL Annex VI, all ships must globally reduce their emissions of sulfur by 86% before 2020. This fact is bound to have a huge impact on the shipping as well as the refinery industry. But exactly what will happen? What options are there? What are the opportunities? Who will seize them? And how?   The MARPOL directive presents great opportunities for refineries. Whether you want to produce MARPOL ...

  • ERTC 2020 Rising Stars

    Rising Stars is a competition aimed to celebrate and publicise the brightest, most innovative and skilled young engineers. Whether you want to put yourself forward, or you’re a manager with superstars in your team, you can submit answers to the question below and be in with the chance to present your answer at ERTC this November and share your vision for the industry in front of the biggest and most senior downstream audience in Europe.

  • Traffic jams in your amine system

    Have you ever found yourself in a traffic jam – one that results in a gridlock? If you have, you probably will not forget the frustration and headache that resulted from lost time just sitting there feeling helpless. You probably felt there were just too many cars on the road. If there weren’t so many, things would run smoothly and be alright. Have you considered the possibility of too much traffic in your amine system? Have you had to increase solvent circulation ...

  • RVP in process: ensure safety, comply with specifications, optimize profits

    Pipeline operators, offshore platforms, terminals, fuel depots or oil tankers detect the vapor pressure, before transporting crude oil or other petrochemical products such as Gasoline or LPG for subsequent processing. It is absolutely necessary to know the vapor pressure of the transported substance to prevent costly damage done to the transportation or storage system.   Apart from the costs a failure might cause, environmental regulations limit maximum vapor pressure ...

  • Understanding amine system terminology

    As we work with valued customers in our business, we have come to realize that there is confusion with some of the terms used to describe amine systems. Some of these terms such as Heat Stable Salts, Heat Stable Amine Salts, Lean Loading, Bound Amine, etc may need clarification. We explain below the differences with these terms because we recognize it is helpful to understand them.

  • CORAL™ SMR

    Improving the fluidized catalytic cracking (FCC) profit potential of heavy feeds. SMR technology features. The need to process heavy feeds in FCC units continues to grow. Albemarle’s innovative SMR catalyst technology addresses the three fundamentals of heavy feed cracking: coke and dry-gas selectivity; metals tolerance; and bottoms upgrading. Through its three innovative developments, SMR technology enables refiners to operate at higher metal levels or at higher severities ...

  • Process gas compressors API 618

    Burckhardt Compression’s Process Gas Compressor represents highest availability and a long meantime between overhaul thanks to an optimized compressor sizing and selection, also in regards to high quality compressor components and valves. Burckhardt Compression provides a robust and reliable Process Gas Compressor of Swiss quality designed for lowest life cycle costs. The design is according to individual application requirements, customer specifications and complies with ...

  • OHL Gutermuth Industrial Valves

    Wherever especially high safety standards are essential, perfect solutions are required for shut-off and regulation. OHL Gutermuth Industrial Valves has made a name for itself across the globe with tailor-made valves for specific industrial applications. The combined expertise and decades of experience of two well-established specialist companies, combined with a strong commitment to quality and a high level of personal dedication, are the best prerequisites for mastering future ...

  • Refinery applications with advanced mass transfer technology

    Sulzer Chemtech is the process engineering and equipment manufacturing division of the international Sulzer Corporation, with its headquarters in Winterthur, Switzerland. Areas of expertise include equipment and application know-how in separation and mixing technology. Products include trays, structured packing, and random packing for separation columns; internals for separators; fractional crystallization systems; and equipment for mixing and reaction processes. Leading in ...

  • Tray designs for extreme fouling applications

    Today refiners experience a lot of problems with processing of opportunity or heavy crudes. Such crudes have very high sulfur content and require the addition of amine scavengers before desalting. These amines decompose in the heater and create ammonium chlorides in the presence of water in the top of the crude tower. Dissolved salts start to precipitate and crystallize when the solution becomes saturated and water is vaporized. Such fouling starts to grow below and above trays ...

  • Precious metal catalyst recovery from chemical processes

    We turn science into art for highest possible returns and added value. The “science” of recovering and refining precious metal catalysts is straightforward: state of the art technology. The “art” of this process, however, is what makes Sabin different from all others: that’s the knowledge, experience, and expertise gained from seven decades of successfully serving thousands of organizations around the world. We’d be pleased to count you among ...

  • indie 2622: 2622 & 7039 sulfur analysis as low as 0.15 ppm

    Sindie® 2622 Gen 3 complies with ASTM D2622, D7039 and ISO 20884 methods, enabling complete flexibility in sulfur analysis. With no compromises in detection, performance and reliability, Sindie 2622 is the ideal sulfur analytical solution from ultra-low sulfur diesel and gasoline to heavy fuel oil and crudes.

  • Decarbonization with hydrogen solutions

    Demand for hydrogen is expected to increase up to ten-fold by 2050 when multiple industry reports predict 8-24% of the world’s final energy demand will be supplied by hydrogen. Hydrogen has a unique ability to address ‘hard-to-decarbonize’ sectors including refining, chemicals, steel, heating, long-haul transport, and long-term power storage – all of which currently produce significant CO2 emissions. To achieve this, hydrogen must be produced with significantly lower carbon ...

  • Enabling circularity via plastics chemical recycling

    Chemical recycling of plastics is an emerging route to supplement mechanical recycling since polymers can be converted into monomer form.  As opposed to mechanical recycling, wherein the polymer properties degrade with each cycle, the monomers can be re-polymerized without any polymer property degradation. Petrochemical and refining operations of the future will include more plastics oil, obtained from chemical recycling, in the feedstock mix to establish circularity in the ...

  • Best Practice: Screening and QC testing of petroleum products and fuels

    Screening and quality control of petroleum products and fuels can be a tedious and expensive process when performed utilizing traditional methods. Near-Infrared spectroscopy (NIRS) as described in ASTM Guidelines E1655, D8340, and D6122 is a much faster method providing results in just 30 seconds without any solvents and reagents needed. In fact, NIRS has  become the preferred method of numerous producers to quickly quantify key parameters in petrofuels and petrochemicals ...

  • Understanding alarm management standards

    Alarms are an essential layer of protection, enabling industrial facilities to avoid abnormal situations that may put people, the environment, and profits at risk. As such, numerous standards and guidelines exist that can assist organizations in designing, implementing and maintaining alarm systems that comply with regulations. ISA 18.2, EEMUA 191, IEC 62682, API 1167 – how should organizations select these standards and guidelines? How can they be put into practice? Join ...

  • How to maintain production without your water treatment plant

    This webinar reaches out to downstream plant managers, facing an increasing challenge from their ageing assets including water treatment plants. Ageing plants may impact continuity of production. When a plant is not reliable or efficient, emergency maintenance is often required to avoid disruption to production which could result in costly downtime for operating sites. This presentation demonstrates how the rental service from Veolia’s Mobile Water Services, can safely provide ...

  • How turbocompressors drive and safeguard downstream plant operations

    This webinar reaches out to end users in the hydrocarbon industry who face the challenge of achieving operational availability, equipment reliability, and efficiency in their plants. These factors are crucial for end users, with many complex and intricate processes operating in parallel. Compression technology drives and safeguards many of these processes. Presenter Ulrich Schmitz will put particular focus on different chemical/petrochemical and refinery, syngas, and LNG applications. ...

  • How to achieve operational excellence with safe and profitable operating windows

    Plant of the Future’ is making headway towards operational excellence using technologies that enable safe and efficient operations to improve your bottom line and reduce OPEX expenses. Operations Management provides the foundation needed to enable operations excellence. In this presentation, we’ll show you the tools we’ve designed to manage and control critical limits, shift handovers, and process deviations. You are going to learn: - How Honeywell Forge Operations ...

  • Learn how to build refinery models quickly and easily to support your LP model

    In this webinar we will present refinery modelling workflows, features and functionalities, which showcase Honeywell Forge Process Simulation’ refinery-wide flow sheeting capabilities. These capabilities span the beginning-to-end design, use, and exporting results of a refinery model.   First, attendees will see how easy is to create a model from scratch utilizing our Process Simulation 'drag & drop' refining reactor templates. Finally, we will showcase the product ...

  • Ensuring business continuity in industrial operations

    Join this webinar to discover the multiple areas in your organization where Honeywell Forge can help ensure the reliability, efficiency, and safety of your refining operations. We will explore cases from asset performance management and process optimization to remote worker performance and competency solutions.   The new normal is here to stay. Uncertainty is the new name of the game; however, resilience should also be a key player. How are you ensuring the reliability, ...

  • A layered approach to achieving plant-wide optimization goals

    Join this webinar to discover the multiple areas in your organization where Honeywell Forge can help ensure the reliability, efficiency, and safety of your refining operations. We will explore cases from asset performance management and process optimization to remote worker performance and competency solutions.   The new normal is here to stay. Uncertainty is the new name of the game; however, resilience should also be a key player. How are you ensuring the reliability, ...

  • Driving machine learning through fundamental machinery diagnostics

    Join Honeywell’s APM specialist, Ben Berwick, as he discusses how Honeywell leverages Asset Performance Management technology to recognize the earliest onset of rotating machinery issues. The rapid pace of predictive analytics, artificial intelligence and digital twins for industrial assets is proving revolutionary in how asset intensive organizations benefit from the actionable information provided by asset performance management (APM) software.  A key element in deriving ...

  • High-Performance Tail-Gas Treating

    Discover the benefits of applying the latest technology in modern, low-temperature Shell Claus offgas treating (SCOT™) units. See how next-generation, low-temperature SCOT catalysts can help extend cycle life, lower energy costs and ensure regulatory compliance, even with the most difficult feeds and conditions. In this webinar you will: • Learn why modern tail-gas treating units are being designed without an inline burner, and the impact this has on inlet temperatures ...

  • Simplify crude assay importing in UniSim design by utilizing H/CAMS

    Haverly H/CAMS is the industry leading assay crude management software with over 2000 assays. Honeywell's UniSim Design software links to Haverly H/CAMS via a COM interface and allows you to import proprietary assays with just a few clicks. This functionality increases engineering effectiveness, eliminates the need for manual data entry, and makes it easier to model crude storage facilities and refining processes. Presenters: Jagdish Rachh - Honeywell David Alexander - Haverly Moderator: Ken ...

  • Intelligently predict and manage sour water corrosion in refinery applications

    One of the primary concerns in refinery operations, especially when processing sour crudes, is management and mitigation of NH4HS (Sour Water) corrosion in hydrocrackers, hydrotreaters, FCC and other unit circuits. Honeywell's Predict-SW software, a byproduct of more than 15 years of intense Joint Industry Project (JIP) research, provides an easy to use framework to quantify NH4HS corrosion as a function of key process parameters across the refinery value chain for commonly used ...

  • Understanding the financial impact of a collapsed flue gas tunnel in your SMR

    The overall influence of tunnels on the flue gas flow in a steam methane reformer has been modeled and documented, and the concept that running a reformer without tunnels can decrease overall efficiency is well understood in the industry. The study detailed in this webinar focuses on the effects of operating a reformer after removing just a single tunnel, leaving the rest in place. The resultant flue gas flow field is analyzed by looking at temperature profiles, residence time ...

  • Maximising naphtha through hydrocracking: Refinery of the future

    Globally the demand for petrochemicals is increasing at rates nearly 1.5 times GDP. In regions where there is a heavy investment in large-scale para-xylene capacity there is a significant demand for naphtha. However not all naphtha is suitable to produce aromatics. Heavy naphtha is required, but it is in limited supply. This is where the Honeywell UOP UnicrackingTM process becomes the key enabler to petrochemical production. By installing one, or a combination of Unicracking ...

  • Towards Your Low-Carbon Refinery

    This On-Demand webcast from Shell Catalysts & Technologies, discusses proven technologies for capturing CO2 from both low and high-pressure streams.  Are You…  • Under pressure to reduce your carbon footprint?  • Looking for ways to cost-effectively reduce your CO2 emissions?  • Unsure which carbon-reduction solutions will be most appropriate for your facility? Any serious ambitions to reduce a facility’s carbon intensity are likely to ...

  • Intelligently predict and prevent corrosion across your operations

    Learn how the fight against corrosion never stops - it is a fact of life every day across Oil & Gas, Refining and Pipeline operations, what-if you could have insight into real-time corrosion rates in your process? Honeywell Predict® Corrosion Suite provides the next generation of corrosion management solutions, intelligent software providing real time corrosion quantification. Unlike conventional corrosion management methods, unique prediction models are employed that ...

  • From hydrogen production to sulphur recovery - let ceramics pave the way

    Learn how to boost the reliability and performance of your hydrogen production and sulphur recovery plants through the deployment of Blasch’s proven ceramic systems. Benefits include: • Higher plant reliability and much longer run-lengths • 60 -90% faster installation times • Capacity increase • Annual energy savings of several hundred thousand dollars for SRUs • Lower emissions   Flue gas tunnels in Steam Methane Reformers warp and fail causing non ...