14-04-2025

Device maintenance solution benefits for flow control customers

In today's rapidly evolving industrial landscape, digital services for valve management have become indispensable. These services leverage advanced technologies to enhance the performance, reliability, and lifespan of valves across various industries. By utilizing real-time monitoring, predictive maintenance, and data-driven insights, companies can minimize unplanned downtime, reduce maintenance costs, and ensure optimal operation of their valve systems. As industries continue to embrace digital transformation, the role of digital services in valve management is set to grow, driving greater efficiency and sustainability.

What is Device Maintenance Solution (DMS)?

DMS is part of Valmet’s flow control digital services offering and it is a comprehensive valve maintenance service designed to ensure the optimal performance and longevity of flow control systems. The service utilizes both Valmet and customer-owned stocks, providing a seamless integration of resources. It includes valve conditioning analysis to evaluate the health and functionality of valves. The service also covers valve repair, testing, delivery, and detailed reporting, ensuring that any issues are promptly addressed and documented. An installed base and stock harmonization program is implemented to align inventory with current needs and technological advancements. Additionally, a resident technician service is available to provide on-site support and expertise. Regular reports of deliveries and stock actions keep you informed about the status and movements of your inventory. In case of emergencies, the service guarantees a fast response time to minimize downtime and maintain plant reliability.

Why DMS?
Implementing a Device Management Service (DMS) can significantly alleviate many common concerns faced by end-customers in all industrial settings. DMS streamlines procurement processes to eliminate long acquisition lead times, ensuring timely availability of critical components. For those focused on securing valve maintenance quality, DMS provides real-time monitoring and predictive maintenance capabilities which reduces the risk of unexpected failures and ensures consistent performance at customer site. In the event of emergency shutdowns, DMS can quickly identify and address the root causes, minimizing downtime and enhancing plant reliability. Moreover, by optimizing inventory management, the service ensures that stocks align with actual critical needs. Inventory rotation and tracking of expiry dates are seamlessly managed, reducing waste and ensuring the availability of functional components. DMS helps the customer in keeping the installed base up-to-date and aligned with the latest technological advancements, ultimately boosting production uptime and efficiency.

Customer benefits at the center of our valve digital services
Implementing a comprehensive valve maintenance service offers numerous benefits to customers. One of the primary advantages is the significant reduction of capital tied to stock, freeing up resources for other critical investments. This service ensures high plant reliability and optimal process performance by providing timely and efficient spare device deliveries. It also offers economical and cost-efficient solutions for valve service or replacement, including warehousing for used valve products. A continuous stocked items development program ensures healthy stock rotation and management, preventing obsolescence and waste. The service streamlines quote and order processes, making procurement more efficient. Customers also benefit from savings in replacement product acquisition through contractual pricing. Additionally, Valmet provides expert selection of valve types, sizes, and materials tailored to specific process needs. Finally, root cause analyses for malfunctioning valves help identify and address underlying issues, further enhancing system reliability and performance.

Antti Jouppi
Product Manager, Service projects
Flow Control Business Line, Valmet