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  • Expertise beyond the column LPG Treating

    DC Coalescer™. Composite two-material design with very different surface free energies — typically metal and plastic. This simple principle offers notable advantages over conventional, single medium alternatives. The combination of both high and low surface energies gives effective separation irrespective of which phase is dispersed. The rate of coalescence is significantly increased.

  • FCC Main Fractionator Coking

    One common cause for coking is poor vapor distribution. Packing selection in the Slurry P/A section is critical to ensure good distribution and reliable performance. Mellagrid™ combines the performance of Mellapak™ with the robustness of traditional grid. Resists coking and fouling due to its smooth surface and geometrical. Better de-entrainment and separation efficiency than traditional grid. Efficient dissipation of temperature. Excellent mechanical strength.

  • Flue Gas Reformer Tunnel System: StaBlox™

    The Blasch StaBlox flue gas reformer tunnel system is a versatile, mechanically stable system consisting of a series of stackable, customizable, interlocking blocks and highly engineered, mortar-free expansion joints. The StaBlox system allows for an extremely fast, easy installation as compared to conventional brick and mortar designs, with a much higher level of reliability. Lightweight, structurally stable roof assemblies are much more resistant to the effects of high temperature ...

  • GEA MDI Splitting Process

    Methylene diphenyl diisocyanate (MDI) is an organic chemical which is one of the main components for the production of polyurethanes. Crude MDI is still only commercially produced via the phosgene route and contains three diisocyanate isomers, oligomeric polyisocyanates (tri,tetra,penta ,etc isocyanates), byproducts and impurities. The present market requires separate products or blends thereof to make polyurethanes with a wide range of properties. The MDI splitting plant is responsible ...

  • Grading & guard materials

    Maximum catalyst protection and optimum pressure drop management. With the increased levels of heavy and non conventional crude oils in the refinery diets, state-of the art catalysts need state of the art Grading and Guard Materials to create the best working environment mitigating pressure drop and eliminating contaminants. Cycle length of a Hydroprocessing unit is typically controlled either by the catalyst activity (maximum allowable working temperature) or by the reactor ...

  • ITW Online Cleaning

    Will revolutionize turnaround operations and operational excellence by optimizing: productivity, operability, safety health and environment, reliability, product quality, energy efficiency, CO2 SOX NOX VOC emissions, maintenance and repair and operational requirements. An entire Unit can be ITW Online Cleaned in as low as 24 hours on an oil-to-oil basis, including all the equipment and not only the relevant one, without the need of opening it. ITW Online Cleaning a Unit in ...

  • It’s time to give your reactor some HELPsc™

    Excessive pressure drop build-up issues in hydroprocessing reactors are often keeping units from delivering maximum value. Refiners are forced to perform premature shutdowns for costly catalyst skimming operations resulting in lost profit. Topsoe’s High-Efficiency Liquid Phase scale catcher (HELPsc™) is a specialized patent-pending reactor internal technology that works in synergy with the graded bed. Installation of the technology will significantly prolong the ...

  • Lube Oil Vacuum Tower revamp

    Pressure drop is a critical operating parameter for Vacuum Towers. A Lube Oil Vacuum Tower with dislodged floating valves was revamped with Sulzer’s high performance MVG™ fixed valves, reducing column pressure drop 15%. V-Grid™ trays offer reliable performance with substantial energy savings and increased run length. V-Grid tray technology: - Lower pressure drop - High efficiency over a wide operating range - Superior mechanical strength - Excellent fouling resis ...

  • Tower field service, maintenance, revamps and installation

    Worldwide maintenance and installation services. Since 1971, Tower Field Service (TFS) has been a tower specialist performing tray and packing installation, tower maintenance, and plant turnaround projects. Years of successful tower and vessel experience assures our customers of a partner who is safe, cost effective and technically experienced. The challenge to complete multiple tower revamps and retrofits safely and on time is what Tower Field Service most prides itself in. ...

  • VFF Products

    VFF supplies a wealth of column-related products and consultation services for the most diverse applications e.g.: - Absorption - Desorption - Distillation - Extraction - Drying - Cooling - Humidification - Water treatment - Droplet separation (demisters) - Desalination - Heterogeneous catalyst reactors - and much more

  • VFF-NetBall®: High-performance in the shape of a ball

    The VFF-NetBall® a plastic random packing  has been devised by VFF's research and development division and sets new standards in absorption and desorption. Its favourable flow profile, combined with a high specific surface, offers top mass-transfer properties with an extremely high hydraulic load capacity and minimum pressure drop. Its specially designed net structure guarantees high mechanical stability and results in an optimum bed constitution.

  • VFF-Power-Pak®

    The VFF Power-Pak®, a VFF-patent, is a completely newly designed high-performance tower packing in ceramic with a similar profile to structured packings but which retains all the many benefits of random packings. Its innovative shape developed by VFF leads to an extremely low pressure drop with an impressive mass transfer! VFF Power-Pak® is a high-performance random packing designed for maximum capacity. Compared with a conventional random packing with an equivalent rated value ...

  • VFF-Twin-Pak®

    Extremely low pressure drop with best mass transfer. The VFF-Twin-Pak®, a VFF-patent, is an entirely newly developed high-performance metal tower packing with a profile that comes close to the structured packings, while not doing without the numerous advantages of a tower packing. Its form combines an extremely low pressure drop with a convincing mass transfer! The VFF-Twin-Pak® is a high-performance tower packing, predestined for highest capacity. The mass transfer of the ...

  • Optimising the efficiency of shutdowns and turnarounds to improve processes

    Tracerco’s diagnostic techniques provide you with the invaluable insights you need to reduce your turnaround times and costs by identifying operational process problems and mechanical integrity of internals in real-time and whilst online. Tracerco’s level, density, interface and multiphase nucleonic instrumentation provides invaluable insights to help you make informed decisions to increase profits, manage risks and reduce costs. Making data-driven decisions can significantly ...

  • A new perspective on improving process and operational efficiencies

    Presented with ageing equipment and ever-increasing environmental restrictions, process engineers are challenged with maximizing efficiency and mitigating problems. Without the necessary information, facing this challenge can be difficult or impossible. Tracerco provides you with the insights you need to help troubleshoot production problems and optimise processes. With the widest range of scanning and tracer diagnostic services on the market, Tracerco helps the refining and ...

  • Preparing for a petrochemical plant revamp or technology upgrade

    Petrochemical producers have recently confronted unprecedented volatility in crude oil prices and limits on advantaged feedstock, while the refining and gas sectors remain vigilant to global supply conditions. However, some industry challenges remain unchanged, such as the need to optimize plant operations and cut carbon footprint by reducing the amount of energy required to drive a plant. Equipment nearing the end of its operational life can not only put plants at risk of ...

  • Understanding the financial impact of a collapsed flue gas tunnel in your SMR

    The overall influence of tunnels on the flue gas flow in a steam methane reformer has been modeled and documented, and the concept that running a reformer without tunnels can decrease overall efficiency is well understood in the industry. The study detailed in this webinar focuses on the effects of operating a reformer after removing just a single tunnel, leaving the rest in place. The resultant flue gas flow field is analyzed by looking at temperature profiles, residence time ...