ARTICLES
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Optimising sweep gas flow in a flare header
Oct-2012
How to calculate the minimum flow of flare header sweep gas needed to maintain safe conditions
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Calculating column relief loads
Apr-2010
Conventional, steady-state and dynamic simulation techniques are compared in a study of relief loads for failure modes applied to a distillation colum ...
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Treating high CO2 gases with MDEA
Apr-2009
Using MDEA as a solvent for high levels of CO2 removal requires careful process modelling using accurate simulation
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Simulation model increases visbreaker conversion
Jan-2011
Introduction of advanced analytical monitoring, chemical treatment and process optimisation has raised the profitability of a visbreaker unit
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Jul-2013
A simulation model compares accurately with actual operating data to provide reliable predictions of catalyst lifetime in naphtha reforming
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Sour water stripping Part 2: phenolic water
Aug-2014
In addition to ammonia, hydrogen sulphide, and carbon dioxide, phenolic sour water may contain a host of so-called heat stable salts (HSSs), hydrogen cyanide, ...
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Simulation of a visbreaking unit
Apr-2011
Simulation of a commercial visbreaking unit supports optimisation of the unit’s performance. The visbreaking unit utilises vacuum residue as a feed and ...
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Sour water stripping Part 3: waste water treatment
Sep-2014
Mass transfer rate-based simulation is used in a case study to examine two of the important factors that determine the performance of a 2-Stage Chevron ...
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Managing vanadium from high metals crude oils
Sep-2003
Improvements in process and equipment design with regard to crude unit and delayed coker distillation column performance can reduce metals content
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Practical hydrocarbon dew point specification for natural gas transmission lines
Mar-2011
Hydrocarbon liquid dropout can cause a number of problems in gas transmission lines, including increased pressure drop, reduced line capacity and equipment ...
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Sour water stripping Part 1: non-phenolic water
Aug-2014
Most non-phenolic sour water strippers for removing ammonia and hydrogen sulphide from are built with 30 to 60 trays and are usually designed using equilibrium ...
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Stepwise simulation of vacuum transfer line hydraulics
Oct-2009
A stepwise hydraulic calculation determines the pressure profile of a vacuum transfer line by linking the hydraulic model to process simulation result ...
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Identifying poor heat exchanger performance
Sep-2007
Identifying root causes of poor crude unit debutaniser reboiler performance and low-cost solutions that help meet exchanger original design conditions
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Tube rupture in a natural gas heater
Feb-2016
Dynamic simulation supports the use of a pressure safety valve over a rupture disk in the event of a tube rupture
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Simulating optimal tank farm design
Apr-2005
Development of a computerised model incorporating Monte Carlo operational risk simulation with the optimisation power of linear programming
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Jan-2009
In part I, reaction kinetics, cracking chemistry, pressure balance, catalyst and vapour residence times, and fluidisation were considered. In part II, ...
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Improving refinery distillation operations
Apr-2008
The outline of a route map or staged approach to unit process improvement follows similar steps to those taken when installing advanced controls on a ...
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The role of tail gas treating unit quench towers
Jun-2016
A quench tower cools gas entering a tail gas amine unit but also protects the amine against SO2 breakthrough.
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Determining safety distance in process design
Jan-2015
Safety distance determination is a key design issue that may have a dramatic impact on a refinery construction project
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Making sense of amine absorber temperature profiles
Apr-2017
Simulation is a powerful tool for ensuring designs are robust, operating conditions are optimal, and troubleshooting can be effectively and efficiently ...
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Crude oil cargo selection and time frame of LP optimisation
Jul-2010
Combinatorial selection is the most rigorous and theoretically correct method of crude oil cargo evaluation. Efficient algorithms are key to its imple ...
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Sour water: where it comes from and how to handle it
Sep-2011
Sour water strippers are common in gas processing facilities, sulphur recovery units, wellhead facilities, and refinery applications. Understanding the ...
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Refining/petrochemical integration: a new paradigm
Sep-2013
The global trend in motor fuel consumption favours diesel over gasoline. There is a simultaneous increase in demand for various petrochemicals such as ...
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Simulating and monitoring H2 plant operations
Oct-2012
A computer program was developed to enable a refinery to monitor its hydrogen production daily to foresee potential operating problems
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Optimisation of a diesel hydrotreating unit
Jan-2015
A model based on operating data is used to meet sulphur product specifications at lower DHT reactor temperatures with longer catalyst life
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Molecular management for refinery-petrochemical complexes
Aug-2020
Designing a digital twin for process simulation of an integrated complex enables enhanced molecular management to deliver higher margin.The future comprises ...
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Simulation model increases visbreaker conversion
Jan-2011
Introduction of advanced analytical monitoring, chemical treatment and process optimisation has raised the profitability of a visbreaker unit
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Calculating column relief loads
Apr-2010
Conventional, steady-state and dynamic simulation techniques are compared in a study of relief loads for failure modes applied to a distillation colum ...
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Are produced water emission factors accurate?
Oct-2016
Rules of thumb are often used for estimating emissions from Produced Water storage tanks, especially when entrained hydrocarbons are present.
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Making sense of amine absorber temperature profiles
Apr-2017
Simulation is a powerful tool for ensuring designs are robust, operating conditions are optimal, and troubleshooting can be effectively and efficiently ...
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Stepwise simulation of vacuum transfer line hydraulics
Oct-2009
A stepwise hydraulic calculation determines the pressure profile of a vacuum transfer line by linking the hydraulic model to process simulation result ...
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Simulation of Claus unit performance
Nov-2019
Simulating a sulphur recovery unit using a fundamental approach enables the effects of process changes on a host of performance metrics to be reliably ...
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Improving refinery distillation operations
Apr-2008
The outline of a route map or staged approach to unit process improvement follows similar steps to those taken when installing advanced controls on a ...
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Start-up and shutdown issues in sulphur processing
Nov-2020
Knowing the limitations of the sulphur unit and what may occur during start-ups and shutdowns helps to prevent damage.
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Accuracy of measured lean amine H2S loading
May-2018
When solvent regeneration is done robustly the most accurate assessment of lean loadings can be by simulation rather than by measurement.
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Best practice for refinery flowsheets
Aug-2019
Refinery-wide flowsheets can demonstrate the true representation of changes in key operating variables and their associated impact on refinery operati ...
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Factors affecting Claus waste heat boiler design and operation
Mar-2019
The Claus Waste Heat Boiler (WHB) is a critical piece of equipment in a Sulphur Recovery Unit (SRU); its fundamental purpose is as a heat transfer device ...
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The role of tail gas treating unit quench towers
Jun-2016
A quench tower cools gas entering a tail gas amine unit but also protects the amine against SO2 breakthrough.
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Simulating and monitoring H2 plant operations
Oct-2012
A computer program was developed to enable a refinery to monitor its hydrogen production daily to foresee potential operating problems
-
Refining/petrochemical integration: a new paradigm
Sep-2013
The global trend in motor fuel consumption favours diesel over gasoline. There is a simultaneous increase in demand for various petrochemicals such as ...
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Sour water stripping Part 3: waste water treatment
Sep-2014
Mass transfer rate-based simulation is used in a case study to examine two of the important factors that determine the performance of a 2-Stage Chevron ...
-
Sour water stripping Part 1: non-phenolic water
Aug-2014
Most non-phenolic sour water strippers for removing ammonia and hydrogen sulphide from are built with 30 to 60 trays and are usually designed using equilibrium ...
-
Sour water stripping Part 2: phenolic water
Aug-2014
In addition to ammonia, hydrogen sulphide, and carbon dioxide, phenolic sour water may contain a host of so-called heat stable salts (HSSs), hydrogen cyanide, ...
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Tube rupture in a natural gas heater
Feb-2016
Dynamic simulation supports the use of a pressure safety valve over a rupture disk in the event of a tube rupture
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Using pinch technology in operations?
Sep-2013
Pinch Technology is a well established concept, and a tool used to optimise waste heat recovery and design efficient heat integration schemes in a wide ...
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Impact of light tight oils on distillate hydrotreater operation
Apr-2016
Addressing the range of challenges brought to diesel and jet production by light tight oil processing
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Nature of errors in machinery diagnostics
Jan-2020
A reliability theory has been developing for almost 70 years, and all the time scientists, engineers and practitioners attempt to point out an instance ...
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Modelling ensures a successful revamp
Nov-2020
Pre-turnaround computational modelling built confidence in the benefits of introducing design changes to a FCC regenerator revamp.
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Countering hydrate formation in an NGL recovery unit
May-2018
Process modelling can be used to validate data from the plant and identify the most effective approach to process optimisation.
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Monitoring and simulation resolves overhead corrosion
Mar-2016
Online corrosion monitoring in tandem with simulation modelling identified the root cause of corrosion in a crude unit overhead
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Should you rely on your simulation results?
Dec-2020
Avoiding some of the pitfalls of process simulation
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Use of CFD modelling to improve burner design and operation
Dec-2020
Computational fluid dynamics (CFD) modelling can be used as an efficient and low-cost alternative to improve the design and operation of a new burner.
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Determine organic and inorganic chlorides in crude oil
Nov-2020
Although all XRF techniques are capable of only total elemental analysis, with some sample preparation, Clora, Clora with Accu-flow, Clora 2XP, and Sindie ...
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Start-up and shutdown issues in sulphur processing
Nov-2020
Knowing the limitations of the sulphur unit and what may occur during start-ups and shutdowns helps to prevent damage.
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Modelling ensures a successful revamp
Nov-2020
Pre-turnaround computational modelling built confidence in the benefits of introducing design changes to a FCC regenerator revamp.
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ThruVision™ scans are the next step to investigate liquid maldistribution
Sep-2020
ThruVision™ technology allows for a complete understanding of liquid distribution, saving days of production losses and massive costs of a unit shut ...
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Pre-turnaround scans enable better critical path planning
Sep-2020
Tru-Scan™ and Tru-Grid™ Scan results help determine whether to enter a particular column during the turnaround outage or remove it from the critical ...
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Managing vacuum tower wash beds
Sep-2020
ThruVision™ scans monitor the rate of coking in vacuum tower wash beds to get the most out of bed productivity.
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Tru-Scan™ identifies abnormal process conditions and helps optimise vessel efficiencies
Sep-2020
Tru-Scans™ provide valuable data aiding operations in achieving 115% of unit capacity
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Tru-Grid™ scans detect solids build-up to assist in determining the appropriate maintenance path
Sep-2020
PackView™ liquid retention scale included on Tru-Grid™ Scan results provide customers the amount of build-up, relative density and growth patterns ...
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Increase production rates with Tracerco’s FrothView and Tru-Scan technologies
Sep-2020
How Tru-Scan™ and FrothView™ results help increase production, and remove the debutanizer tower, which seemed to be the bottleneck for the unit.
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Detecting leaking PSVs helps a refiner avoid potential emission fines and penalties
Sep-2020
A Tracerco Diagnostics™ Leak study identifies leaks resulting in massive savings from environmental fines, without any interruption to production.
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Baseline scans prove critical in diagnosing any potential future column problems
Sep-2020
A baseline scan establishes a reference point, a historical marker for column performance
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HDXRF vs ICP for nickel and vanadium in crude oil
Sep-2020
Technology introduced over the last decade, such as horizontal drilling and hydraulic fracturing, has led to new sources of light tight oil (LTO). LTO ...
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Planning to counter economic turbulence
Sep-2020
Synchronising engineering and planning models should be a key aim to support the resilience and agility needed for economic recovery
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Remote management of hydrogen production
Sep-2020
Remote monitoring and control can improve safety, detect problems early, and promote efficient operations through modelling and analysis of hydrogen p ...
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Troubleshooting premature tower flooding
Aug-2020
Thorough analysis of field data and tray hydraulics together with gamma scanning were key factors in the successful troubleshooting of premature flooding ...
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Molecular management for refinery-petrochemical complexes
Aug-2020
Designing a digital twin for process simulation of an integrated complex enables enhanced molecular management to deliver higher margin.The future comprises ...
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Cutting the cost of refinery process control and CEMS gas analysis
Aug-2020
Developments in equipment functionality to reduce maintenance costs, innovative service delivery which can enable outsourcing and an array of digital solutions ...
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Cross-unit APC boosts downstream performance
Jul-2020
Manipulating advanced process control in a crude unit reduced constraints in a downstream diesel hydrotreater
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Increase duty in tube side condensers
Jul-2020
A retrofit is shown to improve several aspects of tube side condensation processes.
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Downtime damages environmental performance too
Jul-2020
Advanced technologies can reduce the environmental impact of unexpected shutdowns.
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Where transparency-driven value comes from
Jan-2020
Safe and sustainable operation is a key factor for the profitability of every processing business, such as a petroleum refinery.
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Nature of errors in machinery diagnostics
Jan-2020
A reliability theory has been developing for almost 70 years, and all the time scientists, engineers and practitioners attempt to point out an instance ...
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Fouling and cleaning analysis of a heat exchanger network
Dec-2019
Analysis of a complex heat exchanger network employs a digital twin model to establish a programme for fouling and cleaning.
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Process flares
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NAPCON games transform the way we train
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Extensive tray portfolio
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Ejector vacuum systems
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PTQ free subscription
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Ball valves for pipelines and refineries
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FCC catalysts & additives
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Processing heavy canadian crude
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FCC online diagnostic services for FCCU
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Compressors for demanding applications
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