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Number: 7

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  • Catalytic reformer audits: 13.5% furnace efficiency increase

    In this episode, Larry Emch, Furnace Efficiency Specialist from IGS, joins us again to discuss a project where his team audited furnaces and heaters at an oil and gas site, identifying inefficiencies and offering solutions for increased production, including a notable 13.5% improvement, ...

  • How a plant stopped CFB boiler tube repairs from 500 to 0

    In this audio case study, we'll talk about the changing maintenance strategy of the power plant operating two Circulating Fluidized Bed boilers. In 2015, they required 500 tube repairs across their units, leading to severe production disruptions. We'll explain why their boiler reliability ...

  • How a pulp and paper CFB boiler mitigated extreme erosion and saved long-term costs

    In this audio case study, we discuss a situation at a Gulf Coast chemical plant where an ethylene furnace encountered a hot spot challenge, requiring prompt action.

  • HVTS eliminates waste heat recovery boiler corrosion at copper smelter

    In this audio case study, we'll talk about the changing maintenance strategy of the power plant operating two Circulating Fluidized Bed boilers. In 2015, they required 500 tube repairs across their units, leading to severe production disruptions. We'll explain why their boiler reliability ...

  • Larry Emch from IGS: Energy efficiency in furnaces

    In this episode, Larry Emch, IGS Furnace Efficiency Specialist, shares the story of a site tackling excessive fuel usage and high emissions in their Steam Methane Reformer.

  • SMARTGard HVTS Solution: Pulp Mill CFB Boiler Goals Achieved

    In this episode of "Efficiency and Reliability," learn how a Pulp Mill in the South Eastern United States overcame operational challenges to achieve their critical maintenance goals, including increasing boiler reliability, extending outage cycles, and reducing mechanical repairs, all ...

  • SS chloride stress corrosion cracking in critical process assets

    In this episode of the Efficiency and Reliability Podcast, we delve into how, in 2013, IGS was assigned a significant task: addressing Corrosion Under Insulation (CSCC) in six critical process vessels situated offshore in the Arabian Sea. These vessels, consisting of four discharge drums ...