Addressing amine stress cracking in critical equipment

Amine stress corrosion cracking is a common issue in amine regeneration units, often leading to costly damage and downtime. This episode breaks down how it happens, why it matters, and what can be done to prevent it.

Cleaning fouled convection tubes at a US methanol plant

In this episode, we cover a recent project at a methanol plant in the US where fouling in the primary reformer convection section reduced efficiency. We explain how precision cleaning restored heat transfer, improved steam output, and cut emissions—saving the plant up to $500,000 an ...

Furnace hot spot repair in the live tail gas Incinerator saves $156M

In this audio case study, learn how IGS's Hot Refractory Repair prevented a potential $156 million shutdown cost for a Central Asian oil and gas producer. It also highlighted the crucial role of proactive maintenance in sustaining uninterrupted energy production.

High velocity thermal spray

A petrochemical aromatics plant faced scaling and oxidation issues that reduced radiant tube life and efficiency. By applying Cetek ceramic coating, the plant increased throughput, reduced fuel use, and extended tube lifespan—achieving ROI in just six months and setting a new standard ...

How a petrochemical plant avoided $12m in losses

A petrochemical plant battled over 10 hotspots on a roof-fired reformer, exposed flames, and the threat of a $12 million loss, see how they avoided a full shutdown.

How fireside ceramic coating enchance thermal spray performance

Discover how Fireside ceramic coatings improve boiler protection by enhancing thermal spray performance, reducing porosity, sealing microcracks, and boosting wear resistance in high-temperature environments.

HVTS® protects critical refinery assets saving 10 - 12 days of TA time

In this episode of the Efficiency and Reliability Podcast, we dive into a Q4 2024 refinery turnaround in Saudi Arabia, where HVTS® technology helped overcome severe corrosion challenges, saving 10–12 days of turnaround time and providing a more cost-effective, long-term solution compared ...

Mitigating Erosion: HVTS cladding solution for QAPCO quench column

In this case study, we discuss how IGS's High-Velocity Thermal Spray (HVTS) Cladding technology solved erosion issues in QAPCO's Quench Column VE140001.

Performance Improvements with IGS Cetek Coatings

Explore the 18-year impact of IGS Cetek dual emissivity coatings on coker heater tubes at a leading German refinery. Learn how these coatings optimize efficiency, extend run lengths, and enhance reliability, with insights on their application and ongoing benefits.

Tube Tech increases thermal efficiency by 3% at Tupras Izmir refinery

In today's episode, explore the solution provided by Tube Tech (an IGS solution) that not only increased thermal efficiency by 3% at the Tupras Izmir Refinery in Turkey but also significantly enhanced heat transfer efficiency.