logo


Tracerco Diagnostics™ FCCU Study

See inside your Operations. The Fluidised Catalytic Cracking Unit (FCCU) is the economic heart of a modern refinery. Even small increases in its yield can bring about significant overall gains in productivity and revenue. Tracerco can provide you with valuable online insights into the catalysts and fluid behaviour inside your FCCU with our Tracerco Diagnostics™ FCCU Study.

A Tracerco Diagnostics™ FCCU Study will provide you with the information you need to optimise or troubleshoot your specific process:
• All testing is performed while the FCCU is online.
• There is no interference with normal unit operations or production scheduling.
• Data collected can be used to identify operating parameter changes to improve unit productivity or gauge the accuracy of process modelling and simulation.
• Tracerco’s experience involves numerous studies performed on units worldwide.

Our tracer and scanning technology measures the density profile within vessels, and the velocity, distribution and residence time of the catalyst or vapour phase throughout the FCCU. Such insights let you identify problems, plan maintenance efficiently and improve productivity including:
• Reactor riser.
• Reactor.
• Reactor stripping section.
• Regenerator.
• Spent catalyst and regenerated catalyst standpipes.

The operation of the associated downstream main fractionator column can also be investigated using Tracerco’s Tru-Scan™ technology. In order to offer our customers a fast response, we operate from a number of offices around the world strategically close to major industrial centres. Same or next day service is part of our normal service provision.

DOWNLOAD LITERATURE

View More

  • Tracerco Diagnostics™ Distribution study - FCC stripper

    Uniform distribution of catalyst and steam in a stripper is critical to achieve high stripping efficiency (less carry-down of hydrocarbon products from reactor to regenerator). A failure to effectively remove hydrocarbon from the catalyst will result in a loss of product, lower throughput, and lower ...

  • Exchanger leak testing - chemical tracers

    Tracerco has been at the forefront of the development of online leak detection for the last 40 years. The method allows the detection of leaks as small as 0.5%. However, customer demands to measure smaller leaks affecting product quality, has prompted extensive research to develop alternative online ...

  • Profiler™ TGA

    The Profiler™ TGA provides extremely reliable liquid level and interface measurements for alkylation units and other harsh service environments. The Profiler™ TGA is specifically designed to measure the vertical distribution of multiple interfaces in real time and at high resolution. Key features - ...

  • Tracerco™ Level System

    Bulk level measurement. Developed to comply with the latest functional safety standards, the SIL2 certified TracercoTM level system delivers extremely reliable bulk level measurements, regardless of process conditions. Its external modular design, with no moving parts, provides measurement redundancy, ...

  • Profiler™ GPS

    Level, interface and multiphase measurement. The Profiler™ GPS provides a ‘window’ into the vessel to enable the operator to improve production throughput, reduce the number of unscheduled shutdowns and achieve significant cost savings. The Profiler™ GPS has no moving parts and is installed in ...

  • Optimus™

    Bulk level and interface measurement. Optimus™ is designed for liquid level, interface and solids monitoring in upstream and downstream vessels. Optimus™ is suitable for bulk level measurement in the most challenging oil, chemical and petrochemical industry applications, including those with the ...

  • Hyperion™

    Bulk level and density measurement. Designed using innovative scintillator-based technology, Hyperion™ is a non-contact, no moving parts measurement solution that provides accurate and extremely reliable bulk level and density measurements. This enables operators in the oil, gas, petrochemical, refining, ...

  • Optimise crude processing with the Profiler™

    The Challenge: Refiners aim to optimise feedstock blends to improve margins, but variability can bring significant operational challenges during the process. One critical need is the efficient removal of solids, salts and water from crude feedstock. It is essential that washing of the crude is effective ...

  • Tracerco Diagnostics™ Invaluable insights for gas processing industries

    With over 60 years’ experience, Tracerco’s range of diagnostic solutions provides gas processing industries with the insights they need to make informed decisions about their operations. Process Diagnostics™ Tracerco’s ability to diagnose process problems allows you to optimise productivity ...

  • Tracerco Diagnostics™ for oil and gas processing

    Optimising your processes and maximising your profit. Tracerco offers world-leading diagnostic techniques that allow you to make the best decisions about your business. Using innovative technology, we’ll help you see inside the heart of your processes, and provide the insights you need to troubleshoot ...