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  • MECS® HexWall™ Baffles

    For sulfuric acid plant sulfur burners and spent Acid recovery furnaces. Interlocking hexagonal ceramic blocks for fast installation and superior structural stability. MECS® HexWall™ is a versatile, mechanically stable system consisting of a series of stackable six-sided blocks incorporating alternating tabs and slots on each side that are designed to ensure the blocks are positively locked together at installation. MECS® HexWall™ is oered in a highly creep ...

  • GT-BTX PluS® meeting the world’s clean gasoline needs

    As the worldwide refining industry becomes more intricately linked, the specifications for fuels are converging around certain common aspects. Chief among these are the environmental limits on benzene and sulfur content in motor gasoline. GTC Technology’s GT-BTX PluS provides an effective and economical solution for meeting both of these specifications, and gives refiners the ability to convert lower-value gasoline components into higher-value petrochemicals, thereby maximizing ...

  • Tracerco Profiler™ HMI

    A Windows based application offering dynamic displays, diagnostics, trending, control and historical logging. The Profiler™HMI, is a ready-made graphical user interface that provides clear insight into your separation process while enabling efficient operation and control of the Profiler™GPS and the Profiler™TGA. The displays available from the Profiler™HMI provide a ‘window’ into the vessel, allowing operators to visualize the process density ...

  • Liquid-liquid separation technology

    In industrial process equipments liquid-liquid mixtures are produced by essentially two different mechanisms. a) Mixing of the phases in either purpose built equipment, mechanical mixers, static mixers where pressure energy is applied to increase the surface free energy of the fluids to produce droplets, or in shear flow of the fluid mixture in pipes. b) The cooling of a saturated liquid below the solution point so that the solute phase condenses out of solution resulting in ...

  • Optimizing your plant performance

    Expert technical services in licensing, engineering, and catalysts for hydroprocessing, hydrogen, and sulfur management applications. Refinery processes are complex and filled with potential sources of inefficiency. Our technical services get to the root of the problem and improve the refinery profitability, safety, reliability, and flexibility. Designed for refineries, Topsoe technical services extend from unit debottlenecking to complete refinery walk-through. Depending ...

  • John Zink Hamworthy Combustion Preventative Maintenance Program

    Optimize Performance, Minimize Downtime. A regularly scheduled and properly performed Preventative Maintenance (PM) program, we can help you reduce unplanned downtime, avoid possible emergency callouts, ensure maximum availability of your equipment and extend equipment life under optimum process conditions. Our program goal is to provide you with the maximum possible service life and performance from your equipment. Our technicians are trained in the operation of all combustion ...

  • CATnap delivers faster, safer catalyst changeout

    Is a dust-fee catalyst changeout process that should save you over 24 hours in your initial reactor shutdown timeline. Its also a safer process (non-inert-entry) that reduces the hazards of handling, transporting and storing passivated catalyst. And CATnap renders the catalyst non-pyrophoric to prevent self-heating, so your reactor is back up and producing much sooner improving the unit’s time value. CATcade simplifies and improves reformer tube loading CATcade loading ...

  • Safeguard packed column efficiency with proper liquid distribution

    Initial liquid distribution directly affects the efficiency of structured and random packing beds. As such, some form of flow test should be conducted to validate distributor performance prior to column startup. Steady state water flow testing is the most common method of testing distributors. It can be conducted in the shop or in the field to verify the design, manufacture and installation. Three Common Types of Liquid Distributor Flow Tests • Liquid Range Test with ...

  • Trust BASF’s commitment to technical services

    BASF’s commitment to innovation is in tune with the everchanging market and needs of our customer base. Our product and service model allows our technical representatives to build close relationships at their customers’ sites to deliver timely, proactive solutions and services. This intimate knowledge of our customer base allows BASF to target and allocate its R&D efforts in developing unique products that deliver immediate value to the market. Products and services ...

  • Compressor solutions for LNG terminal applications

    Growing natural gas markets: Demand for environmentally friendly natural gas as a fossil fuel will continue to increase over the long term. Replacing the liquid fossil fuels of diesel, gasoline and oil with natural gas would reduce global carbon dioxide emissions by about 30%. Coal and nuclear energy are increasingly substituted by natural gas amid widespread efforts to decarbonize growing economies and to diversify energy supply in many regions of the world. The extraction of ...

  • Quick at-line mini-distillation delivers true boiling point or D86 results

    The MINIDIS ADXpert is a compact, versatile true atmospheric distillation unit, used for the quick and accurate quality control of Gasoline, Jet Fuels, Diesel, Biofuels, Blends, Chemicals and Solvents in laboratories and in process. A distillation run on light products takes just 15 minutes and requires as little as 6 mL of sample. Because of its small size, the portable mini-distillation apparatus is the ultimate solution for at-line measurements and for pipeline terminals.   Using ...

  • On budget, on time, offine

    Flawless project execution will not prevent a unit shutdown due to selecting the wrong metallurgy for a challenging crude slate. No matter how well it is fabricated and installed, a shell and tube exchanger with cold, high viscosity vacuum resid on the tube side will have poor heat transfer performance. On-time shipping and installation of a too-small desalter will not prevent crude column overhead corrosion if the centerline velocity is overly optimistic for the design crude. A ...

  • EDV wet scrubbing systems with LoTOx technology

    For control of NOX emissions, the BELCO® EDV® Wet Scrubbing System uses a patented LoTOx™ process from The Linde Group. In the LoTOx™ process, NOX compounds are oxidized with ozone to form compounds that are easily removed from the flue gas by the same liquid-gas contact that removes particulate and SOX. The process is well suited for meeting the demanding requirements of FCCU applications. There are none of the process and mechanical problems associated with ...

  • Reducing flare emissions

    UOP Callidus Technologies by Honeywell, a leading provider of flare systems, is pleased to offer our Flare Gas Recovery (FGR) technology in conjunction with its broad range of flare system capabilities. With a heritage of technical expertise, UOP Callidus prides itself in providing economical flares with high destruction efficiency, high smokeless capacity, low noise, and low radiation for a broad range of flare applications. The UOP Callidus team has hundreds of years of combined ...

  • Callidus low NOx staged gas burner (CSGL)

    The UOP Callidus (CSGL) is rapidly becoming the preferred staged gas low NOx process burner. An innovative design has been employed which increases the burner’s stability and allows for optimal performance on typical refinery fuel gases and 100% natural gas.The new design also increases the tile exit velocity which enhances fuel/flue gas/air mixing, providing a shorter, “stiffer” flame as compared to other next generation Ultra-low NOx burner designs. Using ...

  • Why do many crude/vacuum units perform poorly?

    In many cases it’s because the original design was based more on virtual than actual reality. There is no question: computer simulations have a key role to play but it’s equally true that process design needs to be based on what works in the field and not on the ideals of the process simulator. Nor should the designer simply base the equipment selection on vendor-stated performance. The design engineer needs to have actual refinery process engineering experience, not ...

  • Turning an IMO 2020 problem into a high profit solution

    Few refining industry issues have been as universally discussed by refiners over the last several years as the upcoming IMO regulations on marine fuel quality. Nearly every conference, meeting, or presentation in the industry has a healthy connection to this issue, and the projected impacts have been evolving at a rapid pace, as we near the deadline for the implementation of IMO 2020. W. R. Grace, along with our partners at Advanced Refining Technologies (ART), has been working ...

  • An innovative new technology platform for FCC distillate maximization

    BASF has developed an innovative catalytic technology platform for maximizing distillate yields from a fluid catalytic cracking (FCC) unit. This unique platform, designated Prox-SMZ for Proximal Stable Matrix and Zeolite, combines attributes from both high zeolite and high matrix activity catalysts. The product is a stable and selective catalyst specifically designed for FCC distillate maximization. Commercial trials demonstrated increased light cycle oil (LCO) yields by up to ...

  • S, Ni, V, and Fe analysis of crude oil using HDXRF®

    Test methods for measuring sulfur content, like ASTM D4294 and ISO 8754, have become critical for assessing the value of crude oil. The blending of crude oils from different sources has become more commonplace within the industry to meet specifications for the classification of sweet crude oil. The introduction of new crudes brings new challenges, like higher concentrations of metals such as nickel (Ni), vanadium (V), and iron (Fe).

  • Laby® Compressor

    The Laby® Compressor represents unbeatable reliability and availability, thanks to its unique labyrinth sealing system on piston and piston rod gland that allows oil-free and contact-free compression. The result is an extended MTBO (meantime between overhaul), that has a positive impact on reliability and operating cost. Neither contamination of the gas by abraded material from piston rings nor hot spots from friction occur. The Laby® Compressor is designed to compress ...

  • ERTC 2019 advisory board meeting report

    In March 2019, the WRA hosted the ERTC Advisory Board meeting at the Hotel Bristol, Warsaw. Chaired by Tracy Ellerington, Director Europe & Russia Operations at Solomon Associates our expert participants shared their thoughts on Europe’s downstream status and the challenges that lie ahead. Our comprehensive post-meeting report elaborates on the key points raised during the morning including: - How upcoming legislation will affect business strategy and downstream’s ...

  • Removal of foaming

    In a recent case history, an East Coast Refinery was experiencing frequent upsets in their amine system due to foaming. MPR Services was contacted and brought in their SigmaPure™ System. SigmaPure removed the foaming agents and the unit returned to optimal operations. Operations management and Engineering were very pleased and the refinery gas treating system significantly increased performance completely eliminating upsets and reducing amine purchases.

  • GT-BenZap®: cost-effective benzene management

    GT-BenZap®: Cost-Effective Benzene Management: GTC Technology’s process know-how can meet refiners’ needs by providing a variety of cost-effective solutions, ranging from aromatics extraction to catalytic hydrogenation for benzene management in gasoline-bound streams. GT-BenZap is a benzene saturation process that is designed as a low-cost alternative for refineries limited by economies of scale, or for units located in remote areas away from benzene consumers, ...

  • New design features enhance separation performance

    The Shell Schoepentoeter™ is a vane-type inlet device for feeding high momentum gas-liquid mixtures into separators or distillation columns. The Schoepentoeter has two main functions: separating the liquid from the vapor and evenly distributing the vapor in the gas compartment of the vessel. While Schoepentoeters have been recognized as the primary choice of radial inlet device in many separator vessels, performance in distillation columns has been challenged by proponents ...

  • MECS® - Thermo Z™ the optimum–H™ system

    The ideal design solution for MECS–Thermo Z gas to gas heat exchangers to eliminate cold end corrosion. When gas temperatures and dew point conditions require maximum corrosion protection from cold spots, the Optimum-h™ System can provide a value engineered approach to raising the minimum metal temperature in near condensing applications and allow for less expensive materials of construction. Unlike most other attempts to reduce cold spots in heat exchangers, the Optimum-h™ ...

  • IsoTherming® hydroprocessing technology

    DuPont Sustainable Solutions offers IsoTherming® hydroprocessing technology, a commercially proven breakthrough process which provides refiners a significantly more economical means to produce today’s ultra low sulfur transportation fuels. DuPont acquired the technology in August 2007. In conventional hydroprocessing technology, the reactions occur in the liquid phase. A large volume of hydrogen rich recycle gas is combined with the reactor feed to ensure that the ...

  • Advanced process control for Prime-G+™

    The benchmark technology for ultra low sulfur FCC gasoline. Deep HDS of cracked gasoline in one sweet little process. Deep hydrodesulfurization (HDS) of FCC gasoline (the largest sulfur contributor in the gasoline pool) is required to reduce gasoline pool sulfur content. Technologies must meet the following challenges: • Good octane retention • Excellent gasoline yield retention • No RVP increase • Minimum hydrogen consumption • Operational reliability • ...

  • Advanced combustion solutions for production applications

    We Pride Ourselves On Quality UOP Callidus develops flare systems for hydrocarbon processing, oil and gas production, steel, carbon black and petrochemical processing industries. Each of these flare systems is built to match the customer’s specific process criteria and performance requirements. Through our engineering expertise, manufacturing capabilities and worldwide service, UOP Callidus is a leader in flare technology. The UOP Callidus team has hundreds of years of experience ...

  • When reliable operation and easy inspection is key

    Topsoe’s outlet collector is easy to install and inspect and help ensure even flow distribution in the bottom of the reactor. It is important to have the best catalyst to ensure optimal performance of your hydroprocessing unit. However, it is equally important to have the best reactor internals to ensure the optimal flow conditions for the catalytic reactions in your reactor. Topsoe’s outlet collector ensures even flow distribution in the bottom bed thereby maximizing ...

  • Approaches to simulating distillation and absorption

    Distillation of spirits has been practiced since the time of the ancient Greeks who ascribed sacred powers to the liquids that resulted from refining wine using stills such as the one shown in Figure 1. Dionysian cults incorporated these early spirits into religious rituals. Distillation and other phase separation processes have come a long way since then, and so have the ways they’ve been analyzed and computed. Figure 2 shows the progression of models and computational ...

  • Wet gas sulfuric acid - profitable sulfur management

    The WSA technology is an excellent alternative to the Claus technology for sulfur management within oil refining, coal gasification, gas sweetening etc. High steam production, feed flexibility, ease of operation, and low CAPEX & OPEX are some key benefits for the operator when selecting the WSA technology. Today we have +130 references world wide.

  • Tube bundle and tube inserts for the Stratco contactor reactor

    Optimise heat transfer distribution and increase heat transfer for improved performance. 3/4” tube bundle: the ¾” tube bundle was developed in response to a desire to increase Contactor™ capacity by increasing the amount of heat transfer surface area available for a given Contactor™ reactor volume. With up to 40% more surface area, the ¾” tube bundle design allows the Contactor™ to process as much as 12% more olefin feed at a fixed ...

  • InFocus™ Unit Monitoring Tool enables timely evaluation and detection of unit issues

    Challenge: A major Base Oil Producer uses ExxonMobil MSDW™ technology in two production units. One unit has implemented Online Monitoring for 6 months, enabling seamless data sharing between the user and ExxonMobil. Three months after implementing Online Monitoring, the customer experienced an unexpected unit shutdown due to a power supply disturbance. Solution: Thanks to the InFocus™ Unit Monitoring Tool, ExxonMobil Technical Support observed abnormal low feed rate via ...

  • Cutting-edge catalysts for cumene production

    ExxonMobil’s zeolite catalysts are the heart of the Cumene process. Originally developed by Mobil Oil, the MCM-22 family of zeolite catalysts revolutionized the production of cumene. With their high activity and selectivity to cumene, ExxonMobil catalysts enable a simple, liquid phase process that replaced the older aluminum chloride and solid phosphoric acid technologies – all while setting the standard for cumene product purity. With TechnipFMC Process Techno ...

  • Sulfur recovery - modular units

    Comprimo brings proven experience in application of pre-assembly and modular project delivery in the petroleum industry. Our modular construction experience and capabilities span the project spectrum from concept through construction. We bring experience executing modular projects and working with pre-assembly fabricators across Europe and the rest of the world.   Comprimo routinely performs engineering, design, fabrication, module assembly and construction management for ...

  • SERVOTOUGH Oxy 1900

    Leading-edge, safety-enhanced oxygen analysis for hazardous or challenging applications. The award-winning Oxy 1900 sets the standard for O2 gas analysis, delivering a feature-rich solution designed to meet the monitoring needs of even the most challenging applications. At the heart of the Oxy 1900 is Servomex’s patent Paramagnetic oxygen sensor. Providing highly reliable, accurate and stable percentage measurements of oxygen. The non-depleting technology requires minimal ...

  • Separation technology

    Sulzer Chemtech produces a wide array of tower internals. With this broad spectrum of custom-designed fractionation trays, random and structured packing we can meet any process requirement in any size tower throughout the chemical, refining, petrochemical, and gas processing industries. For over 50 years, Sulzer Chemtech has been serving these industries with our innovations, which set a new standard in many applications. For classical column operations such as distillation, ...

  • Slash your hydrogen production costs

    By utilizing low value, excess fuel gas, you can reduce your consumption of costly traditional hydrogen plant feedstocks, such as natural gas, LPG, butane or naphtha. Upgrading fuel gas produced onsite is a proven way to significantly cut the cost of your hydrogen production. Refinery fuel gases are an attractive feedstock option. However, impure RFG feeds can cause problems in the feedstock purification section. With Haldor Topsoe’s fuel gas hydrotreating (FGH) technology, ...

  • Claus Tail Gas Treating – BSR® MDEA Process

    Applications: Refineries and gas plants around the world are challenged by new emission regulations, a stronger push to increase sulphur removal and the processing of higher sulphur crudes. The addition of a Beavon Sulfur removal - Methyldiethanolamine (BSR®-MDEA) Tail Gas Treatment Unit (TGTU) to existing or new Claus plants enables compliance with the strictest emission regulations.   Description: Claus tail gas is heated to a temperature that will permit the desired ...

  • GT-Styrene® a cost-effective process for recovering styrene

    In an effort to improve the production economics of naphtha cracking plants, operators must consider the recovery of valuable components from pyrolysis gasoline (pygas) over blending into the gasoline. Styrene is one such component that has far more value as a petrochemical product than as a motor fuel blendstock. GTC Technology’s GT-Styrene process uses extractive distillation to directly recover styrene from pygas at 99.9 percent purity, making it suitable for polymers ...

  • Learn how to build refinery models quickly and easily to support your LP model

    In this webinar we will present refinery modelling workflows, features and functionalities, which showcase Honeywell Forge Process Simulation’ refinery-wide flow sheeting capabilities. These capabilities span the beginning-to-end design, use, and exporting results of a refinery model.   First, attendees will see how easy is to create a model from scratch utilizing our Process Simulation 'drag & drop' refining reactor templates. Finally, we will showcase the product ...

  • Ensuring business continuity in industrial operations

    Join this webinar to discover the multiple areas in your organization where Honeywell Forge can help ensure the reliability, efficiency, and safety of your refining operations. We will explore cases from asset performance management and process optimization to remote worker performance and competency solutions.   The new normal is here to stay. Uncertainty is the new name of the game; however, resilience should also be a key player. How are you ensuring the reliability, ...

  • A layered approach to achieving plant-wide optimization goals

    Join this webinar to discover the multiple areas in your organization where Honeywell Forge can help ensure the reliability, efficiency, and safety of your refining operations. We will explore cases from asset performance management and process optimization to remote worker performance and competency solutions.   The new normal is here to stay. Uncertainty is the new name of the game; however, resilience should also be a key player. How are you ensuring the reliability, ...

  • Driving machine learning through fundamental machinery diagnostics

    Join Honeywell’s APM specialist, Ben Berwick, as he discusses how Honeywell leverages Asset Performance Management technology to recognize the earliest onset of rotating machinery issues.   The rapid pace of predictive analytics, artificial intelligence and digital twins for industrial assets is proving revolutionary in how asset intensive organizations benefit from the actionable information provided by asset performance management (APM) software.  A key element ...

  • High-Performance Tail-Gas Treating

    Discover the benefits of applying the latest technology in modern, low-temperature Shell Claus offgas treating (SCOT™) units. See how next-generation, low-temperature SCOT catalysts can help extend cycle life, lower energy costs and ensure regulatory compliance, even with the most difficult feeds and conditions. In this webinar you will: • Learn why modern tail-gas treating units are being designed without an inline burner, and the impact this has on inlet temperatures ...

  • Digital Reliability: 24/7 Real-time Machinery Diagnostics

    Dynamics SPC discusses our turnkey solution we call COMPACS. COMPACS monitors the health of your equipment in real-time. We’ve spent close to three decades developing the system and technology. You will learn that what differentiates our solution from all others on the market is it employs a patented artificial intelligence allowing you to diagnose equipment defects several minutes, hours, even days prior to equipment failures.   We will provide examples of how COMPACS ...

  • Simplify crude assay importing in UniSim design by utilizing H/CAMS

    Haverly H/CAMS is the industry leading assay crude management software with over 2000 assays. Honeywell's UniSim Design software links to Haverly H/CAMS via a COM interface and allows you to import proprietary assays with just a few clicks. This functionality increases engineering effectiveness, eliminates the need for manual data entry, and makes it easier to model crude storage facilities and refining processes. Presenters: Jagdish Rachh - Honeywell David Alexander - Haverly Moderator: Ken ...

  • Intelligently predict and manage sour water corrosion in refinery applications

    One of the primary concerns in refinery operations, especially when processing sour crudes, is management and mitigation of NH4HS (Sour Water) corrosion in hydrocrackers, hydrotreaters, FCC and other unit circuits. Honeywell's Predict-SW software, a byproduct of more than 15 years of intense Joint Industry Project (JIP) research, provides an easy to use framework to quantify NH4HS corrosion as a function of key process parameters across the refinery value chain for commonly used ...

  • Understanding the financial impact of a collapsed flue gas tunnel in your SMR

    The overall influence of tunnels on the flue gas flow in a steam methane reformer has been modeled and documented, and the concept that running a reformer without tunnels can decrease overall efficiency is well understood in the industry. The study detailed in this webinar focuses on the effects of operating a reformer after removing just a single tunnel, leaving the rest in place. The resultant flue gas flow field is analyzed by looking at temperature profiles, residence time ...

  • Maximising naphtha through hydrocracking: Refinery of the future

    Globally the demand for petrochemicals is increasing at rates nearly 1.5 times GDP. In regions where there is a heavy investment in large-scale para-xylene capacity there is a significant demand for naphtha. However not all naphtha is suitable to produce aromatics. Heavy naphtha is required, but it is in limited supply.   This is where the Honeywell UOP UnicrackingTM process becomes the key enabler to petrochemical production. By installing one, or a combination of Unicracking ...

  • Intelligently predict and prevent corrosion across your operations

    Learn how the fight against corrosion never stops - it is a fact of life every day across Oil & Gas, Refining and Pipeline operations, what-if you could have insight into real-time corrosion rates in your process?  Honeywell Predict® Corrosion Suite provides the next generation of corrosion management solutions, intelligent software providing real time corrosion quantification. Unlike conventional corrosion management methods, unique prediction models are employed ...

  • From hydrogen production to sulphur recovery - let ceramics pave the way

    Learn how to boost the reliability and performance of your hydrogen production and sulphur recovery plants through the deployment of Blasch’s proven ceramic systems. Benefits include: • Higher plant reliability and much longer run-lengths • 60 -90% faster installation times • Capacity increase • Annual energy savings of several hundred thousand dollars for SRUs • Lower emissions   Flue gas tunnels in Steam Methane Reformers warp and fail causing non ...

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