Cetek Ceramic Coatings

Ceramic coatings for fired heaters: Integrated Global Services (IGS) apply Cetek coatings across the globe. Numerous fired heater applications have been completed over 20 years. Process engineers typically see a 4-10% increase in fired heater efficiency, leading to millions in fuel savings and increased profits. Reduced harmful emissions help asset owners and operators meet current and emerging environmental legislations. Tube Scale - Barrier to Heat Transfer Increased fuel/energy ...

Driving Catalyst Performance

Innovation in design: We design our own catalyst carrier utilising our strength of 40 years’ experience in the Ceramics industry. Catalysts are formed using polymer ceramic technology rather than the traditional pressure method, which provides higher intrinsic strength, greater geometric surface area and surface texture. Textured Surface Technology: Texture on the Magcat spherical shape creates a 30% improvement in active surface area, increasing the effective reaction zone ...

Driving Syngas Performance

Innovation in design: We design our own catalyst carrier utilising our strength of 40 years’ experience in the Ceramics industry. Catalysts are formed using polymer ceramic technology rather than the traditional pressure method, which provides higher intrinsic strength, greater geometric surface area and surface texture. Textured Surface Technology: Texture on the Magcat spherical shape creates a 30% improvement in active surface area, increasing the effective reaction zone ...

Eliminate convection section fouling by encapsulating refractory

Problem: Over time refractory ceramic fiber becomes friable. This friable dust is entrained in the post combustion flue gases and gets carried downstream, fouling convection section tubes and catalyst banks. Fig 1 shows new ceramic fiber under SEM. Fibers are continuous and intact. After heat exposure, long strands break down into smaller pieces, which are carried downstream and comprise the majority of convection section fouling (Fig 2). Solution: Cetek Ceramic coatings effectively ...

Eliminate fouling of radiant tubes

Problem: An increase in Bridgewall temperature can be a symptom of excessive fouling of the fired heater’s radiant tubes. These tubes tend to oxidize under operating conditions. Solution: Our patented Hot Tube Descaling service removes radiant section process tube fireside soot, scale, and fouling during furnace operation.

Engineered cleaning solutions

Effective cleaning where other methods fail: Using patented approaches, methods, and tools, we combine our Tube TechTM services to achieve the best results for your specific needs during planned turnarounds.

High Velocity Thermal Spray (HV TS) Advantages

With experience from hundreds of projects, not only in the power industry but also in other highly EHS sensitive industries such as nuclear and oil & gas, IGS has an unmatched track record to comply with the most stringent requirements on environment, health and safety standards. IGS has consistently led the industry in HVTS protection for over 30 years. We operate a world-wide, ISO 9001, ISO 14001, ISO 45001 Technology center which has allowed us to create, test and improve ...

Optimal Flow

Magcat Catalysts produce up to 15% more syngas through the steam reforming process. Magma form their own catalyst carrier utilizing polymer ceramic technology rather than the traditional pressure method, providing higher intrinsic strength, greater geometric surface area and surface texture. The “Golf Ball” shape and texturing creates a % improvement in active surface area. That combined with enlarged near surface porosity and ENHANCER™ Nickel crystal promoter, delivers ...

Seven reasons why maintenance managers choose HVTS vs HVOF

1. Market Recognition - 2. Porosity & Oxides Level - 3. Production Rate - 4. Variable Thickness - 5. Refurbishability - 6. On-site Safety, Quality, and Environment Protection - 7. Project Management.

Water treatment solutions

Water-intensive industrial operations rely on Solenis to provide the water treatment solutions they need to address most, if not all, of the challenges that raw water, utility water and wastewater present, ensuring the optimal quality and use of water.