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Axens is a group providing a complete range of solutions for the conversion of oil and biomass to cleaner fuels, the production and purification of major petrochemical intermediates as well as all of natural gas' treatment and conversion options. The offer includes technologies, equipment, furnaces, modular units, catalysts, adsorbents and related services. Axens is ideally positioned to cover the entire value chain, from feasibility study to unit start-up and follow-up throughout ...
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Grace is expanding its portfolio of catalysts to address the current market challenges, in particular to lower slurry yield to take advantage of distillate crack spreads as well as to address the trend towards increased residue and opportunity crude processing. Grace has developed new technologies through extensive Grace R&D program that addressed the octane debits encountered by North American refiners processing tight oil. This R&D program resulted in advances to ...
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AFX™ catalysts for increased propylene production from FCC units
New technology to meet propylene demand. Fluid catalytic cracking (FCC) units are playing an increasingly important role in meeting the growing worldwide demand for propylene. To help refiners meet this demand better, Albemarle has introduced the innovative AFX catalyst technology and catalyst family, which are designed specifically for operation at high propylene yield. Before AFX, propylene production from an FCC unit with a traditional catalyst was limited. ZSM-5 based additives ...
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Altrium® is the newest BASF catalyst based on the combined technologies AIM (Advanced Innovative Matrix) and IZY (Improved Zeolite-Y). Due to changes in market environment, increasing the LCO output through better bottoms upgrading became more attractive for refineries. The newest BASF resid catalyst, Altrium, was introduced to a Western European refinery to increase transportation fuels yields. Operation Background and Performance The fluid catalytic cracking unit (FCCU) ...
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AMBER catalysts are frequently used, high-quality catalysts from the Albemarle portfolio and are manufactured using ADM-20 matrix technology, which is common to its high-accessibility catalysts. AMBER is the benchmark for maximum transportation fuels against which all other gas oil catalysts are measured. In addition, AMBER catalysts are solutions for non-residue processing refiners that require excellent bottoms conversion and the gasoline and olefin selectivity that these catalysts ...
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Arofining™ - Aromatics purification via selective hydrogenation
Aromatics Purification through Selective Hydrogenation Unit. Aromatics commercial specifications, as well as transformation and separation processes, require aromatic streams free of unsaturated compounds. Arofining™ is an aromatics purification technology aiming at hydrogenating in a selective manner olefins, diolefins and styrenics while preserving the highly valuable aromatics. Olefins, Diolefins, StyrenicsSources and Effects An important source of aromatics for petrochemical ...
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Axens catalysts and adsorbents
Decades of scientific achievement in catalyst and adsorbent research, product development, engineering expertise, process licensing technologies, manufacturing capability, and industrial feedback form the basis of the most advanced and reliable catalysts and adsorbents available anywhere to serve the refining, petrochemical, chemicals, gas, alternative fuels and water industries. Our products, which constitute the most complete portfolio on the market, are grouped according ...
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Axens is a group providing a complete range of solutions for the conversion of oil and biomass to cleaner fuels, the production and purification of major petrochemical intermediates as well as all of natural gas' treatment and conversion options. The offer includes technologies, equipment, furnaces, modular units, catalysts, adsorbents and related services. Axens is ideally positioned to cover the entire value chain, from feasibility study to unit start-up and follow-up ...
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Axens Symphony™ reforming catalysts
New Catalyst Family Better Serves Customer Needs. Symphony® is a harmonious orchestration of 100 years of cumulative reforming catalyst expertise scored to yield superior performance and client satisfaction. Axens’ recent acquisition of Criterion’s reforming business has allowed for unprecedented synergies between superior catalyst support technologies and superior multi-metal formulation technologies. The results of these synergies are reflected in compelling ...
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Too often profitability is lost because refiners lack adequate accessibility and bottoms cracking power in their catalyst. Albemarle has developed BCMT-500 additive, which features high accessibility and provides powerful functional bottoms conversion sites. BCMT‑500 delivers many pre-cracking sites and high metals tolerance while making up only a small fraction of the circulating catalyst inventory. BCMT-500-LRT provides refiners with the same accessibility, metals ...
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Be smart about FCC olefin recovery
Whether the driver is propylene as a chemicals feedstock or propylene and butylene as alky feed, FCC units worldwide are being pushed to maximize olefin production. Increased hydrotreating to meet Tier 3 gasoline requirements is reducing gasoline pool octane at a time of high premium-to-regular gasoline price differentials. Maximizing FCC olefi ns to produce high octane alkylate barrels is attractive – if they can be recovered in the FCC gas plant LPG stream. Higher reactor ...
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CATACEL SSR tailored catalyst technology
CATACEL SSR technology. Introduction. CATACEL SSRTM is an innovative and industry leading technology that delivers a sharp improvement in the catalyst technology that is available to the operators of steam reforming units. CATACEL SSR technology allows unique and unexpected combinations of heat transfer properties, reactive surface area and pressure drop characteristics within tubular steam reformers. These enhanced catalyst performance parameters can be tailored and targeted ...
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Accelerating Your Chemistry. Catalytic processes take place behind the scenes, reducing activation energy and accelerating chemical reactions. Yet catalysts never appear in final products. This ability to reduce activation energy while remaining invisible is expressed by our Purple Box. Tailored Solutions Your goals, needs and wishes are unique, we'll develop the right solution for your process. Speed Time is of the essence for our customers, our teams react swiftly and ...
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Commitment to high indsutrial performance
The Krasnodar company SIE Neftehim, LLC is No. 1 in Russia in the field of catalytic processing of light naphtha for production of motor gasoline of ecological class K5/Euro-5 and high-purity chemical synthesis raw materials. It is the largest developer and manufacturer of isomerization and reforming catalysts in this country. In addition, Scientific Industrial Enterprise Neftehim is the creator of the well known and up-to-date isomerization technology of pentane-hexane fractions ...
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Commitment to high industrial performance
The Krasnodar company SIE Neftehim, LLC is No. 1 in Russia in the field of catalytic processing of light naphtha for production of motor gasoline of ecological class K5/Euro-5 and high-purity chemical synthesis raw materials. It is the largest developer and manufacturer of isomerization and reforming catalysts in this country. In addition, Scientific Industrial Enterprise Neftehim is the creator of the well known and up-to-date isomerization technology of pentane-hexane fractions ...
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Improving residue FCC unit performance through enhanced catalyst accessibility. Mass transfer limitations. Many FCC units experience losses in conversion and bottoms selectivity as a result of mass-transfer limitations. These are due to the problems that high-molecular-weight, sterically hindered feed molecules experience when diffusing into catalyst particles. Albemarle offers the breakthrough catalyst CORAL to overcome this problem, especially in residue FCC units. Root causes Catalyst-particle ...
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Improving the fluidized catalytic cracking (FCC) profit potential of heavy feeds. SMR technology features. The need to process heavy feeds in FCC units continues to grow. Albemarle’s innovative SMR catalyst technology addresses the three fundamentals of heavy feed cracking: coke and dry-gas selectivity; metals tolerance; and bottoms upgrading. Through its three innovative developments, SMR technology enables refiners to operate at higher metal levels or at higher severities ...
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Crystaphase, there is no magic behind reactor performance
It’s not magic. It’s science. Hydroprocessors know the wall that lies between them and peak reactor performance. Fouling, pressure drop, precipitation, agglomeration, polymerization, and catalyst deactivation, these obstacles build up, block by block. We help you break through that wall, clearing your path to performance. With highly specialized expertise and unique, industry-proven solutions, Crystaphase has helped refiners all over the world achieve unprecedented ...
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Customized grading solutions for your feedstock
Match your catalyst grading to your feedstock for minimum pressure drop build-up and maximum demetallization. As today’s opportunity crudes and heavier feedstocks become more economically viable, the oil fractions you refine are posing new challenges. Creating the optimal grading solution for your individual feedstock is essential to minimize pressure drop build-up, increase metals pick-up, and reduce downtime and catalyst replacement. An overlooked advantage The importance ...
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Delivering high performance products for refineries
The world oil refining industry is a continually changing business. This presents an ever-evolving challenge to the refiner and requires the ability to be flexible, adaptable and aware of the future directions and changes the industry will take. At Johnson Matthey Catalysts, we work closely with our customers in order to ensure that they succeed. Through our refineries business, we offer a range of specialized high performance catalysts and process technologies that enable our ...
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Innovation in design: We design our own catalyst carrier utilising our strength of 40 years’ experience in the Ceramics industry. Catalysts are formed using polymer ceramic technology rather than the traditional pressure method, which provides higher intrinsic strength, greater geometric surface area and surface texture. Textured Surface Technology: Texture on the Magcat spherical shape creates a 30% improvement in active surface area, increasing the effective reaction zone ...
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UNICAT Catalyst Technologies LLC are a global manufacturer and supplier of DRI Catalysts. An established supplier of DRI catalysts with over 10 years of reformer references from our 1st generation MYD spherical catalyst. Building upon 40 years of ceramic manufacturing experience our 2nd generation DRI Catalyst (Magcat®) was developed, which dramatically improves gas flow by +% without the need to add any further tubes. That means ZERO CAPEX required to achieve +35% more reformed ...
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Innovation in design: We design our own catalyst carrier utilising our strength of 40 years’ experience in the Ceramics industry. Catalysts are formed using polymer ceramic technology rather than the traditional pressure method, which provides higher intrinsic strength, greater geometric surface area and surface texture. Textured Surface Technology: Texture on the Magcat spherical shape creates a 30% improvement in active surface area, increasing the effective reaction zone ...
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Highly attrition-resistant SOx reduction additive without performance compromise. DuraSOx SOx reduction additive is the culmination of intensive development work focusing on obtaining the most attrition-resistant Sox additive on the market without any performance compromises. It follows in the footsteps of Albemarle’s longest marketed SOx additive, KDSOx®, in that both take advantage of Albemarle’s patented hydrotalcite technology. SOx reduction additives are ...
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DuraZOOM™ - industry-leading olefin and octane enhancement
DuraZOOM additive is the latest in a long line of light olefins and octane enhancers manufactured by Albemarle. ZSM-5 additives were developed by Mobil Oil Corporation and first used in 1983 as octane enhancers necessitated by the phasing out of tetraethyl lead. Since then, their use has grown enormously worldwide. The initial applications required relatively low levels of ZSM-5 crystal. More recently, the use of ZSM-5 additives has shifted from octane enhancement to propylene ...
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ELIMINOx™ - flexible combustion promotion with lower NOx emissions
ELIMINOx is Albemarle’s most widely used non-platinum-containing combustion promoter. More than 20 refineries around the world have used it to provide excellent carbon monoxide (CO) oxidation and to control afterburn with significantly lower NOx emissions when compared with traditional platinum promoters. ELIMINOx is used by refineries in the USA to meet the lower NOx emission regulations resulting from consent decree agreements with the United States Environmental Protection ...
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Fluid Catalytic Cracking (FCC) additive for butylenes maximization BASF’s newest additive, Evolve®, maximizes butylenes selectivity and production in the FCCU for refineries who value butylenes production. Technology Evolve is BASF’s newest FCC additive that is designed to deliver LPG with preferential selectivity towards butylenes over propylene versus conventional olefin additives. This additive is well suited for refineries that aim to maximize alkylate. Evolve converts ...
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FCC technical support, industry-leading service
Grace technical service engineers regularly visit refineries to review unit operating data, evaluate catalyst management and unit performance, as well as provide specific recommendations to optimise unit operation. Grace can provide expert advice on operational problems concerned with the mechanical integrity of the FCCU. For example, issues such as cyclone performance, stripper efficiencies, circulation problems, transfer line problems, slurry circuit fouling, or high unit erosion ...
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Innovative Fluid Catalytic Cracking (FCC) Catalyst for butylenes maximization Fourte® maximizes butylenes production in the FCCU and increases gasoline octane while preserving catalyst activity. Technology Fourte is BASF’s butylene maximization FCC catalyst developed on the novel Multiple Framework Topologies (MFT) technology. The technology behind Fourte delivers high selectivity toward C4 olefins by optimizing performance across five key factors: rare earth, activity, ...
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Next generation Fluid Catalytic Cracking Catalyst Performance for butylenes maximization over propylene. Fourtune™ delivers highest butylenes yields and $0.30/bbl profitability improvement. Results Fourtune™ outperformed the incumbent catalyst and generated significant profitability for the refinery via increased butylenes yields, improved butylenes selectivity and increased gasoline octane. A post audit of the Fourtune™ catalyst was performed using multiple tools, including ...
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Get more from your gas oil feed streams. Facing today’s economic challenges, refiners worldwide are seeking to restore margins and increase profits by maximizing yields from their operations. For the gas oil market, Albemarle’s research and development team has created a breakthrough fluid cracking catalyst that offers impressive benefits and higher value than existing market offerings. Albemarle’s GO-ULTRA™ FCC catalyst Based on the company’s ...
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Maximum catalyst protection and optimum pressure drop management. With the increased levels of heavy and non conventional crude oils in the refinery diets, state-of the art catalysts need state of the art Grading and Guard Materials to create the best working environment mitigating pressure drop and eliminating contaminants. Cycle length of a Hydroprocessing unit is typically controlled either by the catalyst activity (maximum allowable working temperature) or by the reactor ...
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GTC Technology - engineered to innovate
GTC Technology is a global licensor of process technologies and mass transfer solutions offering innovative, custom solutions for the refining, chemical, petrochemical and gas processing industries. Refining, petrochemical and chemical companies around the world rely on our advanced technology to optimize production capacity and efficiency, reduce operating cost and minimize environmental impact. Our broad scope of continually evolving products and services has been proven ...
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High octane C₅/C₆ cuts via isomerization Processes
C5/C6 isomerization is a must-have for refiners who want to maximize the profitability of their gasoline pool. This process can be adapted to various configurations and allows improving C5/C6 naphtha cut octane numbers up to 92 without constraints on olefins and sulfur. Axens is licensing a complete set of isomerization configurations in order to support refiners to resolve the evolving gasoline pool equation. COMMERCIAL EXPERIENCE With a powerful R&D support at both lab ...
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Higher activity, larger volume swell - the answer is HyBRIM™
Topsoe’s new superior TK-611 HyBRIM™ catalyst for high-pressure ultra-low sulfur diesel and hydrocracker pretreatment services. Now, more than ever, refiners are forced to search for the absolute top tier NiMo catalyst for their ULSD or hydrocracking pretreat reactors. Despite tremendous improvements in the catalyst technology within the past couple of decades, ultralow sulfur fuel legislation and the shift towards maximizing diesel production from VGO hydrocracking ...
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Improve contaminant metals flushing with TITAN™
The escalating price of rare earth in fluid cracking catalyst sparked increased demand from refiners for equilibrium catalyst (Ecat) as a means to control expenses. During this same period, the available supply of high quality, low metals Ecat had decreased. In response to the shrinking supply of Ecat, Grace introduces TITAN™, a unique catalyst solution for removing contaminant metals from refining operations. Unlike traditional equilibrium catalysts, TITAN™ is completely ...
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INTERCAT FCC additives and catalyst handling technologies
Most refiners now find it essential to use catalytic additives to supplement the host FCC catalyst in order to achieve the desired unit performance, product quality, and environmental emissions targets that must be met. Johnson Matthey is the foremost supplier of FCC additives and addition systems, specializing in the development, manufacture, sale, and technical support of both additives and addition systems for the refining industry. Our INTERCATTM range of FCC additives and ...
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ISOMALK - moving forward ahead of global trends
Changes in trends in the world and regional markets of motor fuels are sometimes completely unpredictable. A few years ago, it seemed that the development of massive «dieselization» trend, so dominant in the EU, would lead to a drop in demand for gasoline. It seemed that diesel engines solved both the problem of reducing CO2 emissions and increasing efficiency, making the diesel fuels the trade-off solution that would allow the world's motor vehicle to survive quite well ...
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Johnson Matthey is a global leader in sustainable technologies that enable a cleaner and healthier world. With over 200 years of sustained commitment to innovation and technological breakthroughs, we improve the performance, function and safety of our customers’ products. Our science has a global impact in areas such as low emission transport, energy, chemical processing and making the most efficient use of the planet’s natural resources. Today about 15,000 Johnson Matthey ...
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Johnson Matthey licensed processes
A portfolio of advanced process technologies for global markets. Johnson Matthey (JM) develops and licenses proprietary process technologies. We also offer collaborating companies an extensive range of technology development, process design and engineering skill. For over thirty years JM has been engaged in innovative DAVY™ licensing development. Our comprehensive expertise of catalysis and reaction engineering has been tailored to the production of a wide range of chemicals ...
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Structured Catalyst for Steam Methane Reforming
Join this webinar to learn about the benefits of ZoneFlow Structured Catalyst for Steam Methane Reforming. Honeywell UOP and ZoneFlow Reactor Technologies recently conducted pilot plant testing of the ZoneFlow Structured Catalyst in a large-scale pilot plant at Université Catholique de Louvain in Louvain-la-Neuve, Belgium. In this free webinar, you will have the opportunity to learn about the technology and benefits that were seen in the pilot test run at near-commercial levels: • ...
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Navigating Complexities of Renewables Processing
Refineries are shifting away from producing traditional fuels to remain relevant, compliant and profitable. Join us to learn more about recent developments in renewable feedstocks processing. In this webinar from Ketjen, you will gain an understanding of the regulations and drivers that shape the renewables market. You will also have a chance to learn about operational challenges you may face while processing feedstocks with various amounts and grades of HVO or waste plastic ...
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Optimizing the value of your unloaded catalyst
The metals contained in spent catalysts offer a valuable follow-on revenue source, but how can you be sure to achieve a fair settlement or receive top dollar? You also need to balance demands of sustainability and lowered environmental impact with ease of recovery and settlement. This webinar gives you an introduction to the precious and base metal management cycle in catalysts and specifically provides you with tips for ensuring a high quality and accurate precious metal settlement, ...
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An introduction to Sinopec Hydrocracking Technologies
This webinar gives you an overview and understanding of hydrocracking and its applications, with an emphasis on technologies and catalysts developed by Sinopec and its research arm, Sinopec Fushun Research Institute of Petroleum and Petrochemicals (Sinopec FRIPP). You will first get an introduction to hydrocracking including feed processing and target output products. Commercial considerations include market share and reference installations such as 40 hydrocracking units designed ...
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Technologies to enhance Ethylene production
In this presentation, three technologies will be introduced. This first is swirling element radiant tube (SERTTM) technology for steam cracking furnaces. In this technology, you will find how heat transfer theory is applied to overcoming the challenges of cracking pyrolysis to meet targets. Successful commercial cases will demonstrate the technical advantages of SERTTM technology. Cracking furnaces with SERTTM technology have longer operating days, lower tube wall temperature ...
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Maximising naphtha through hydrocracking: Refinery of the future
Globally the demand for petrochemicals is increasing at rates nearly 1.5 times GDP. In regions where there is a heavy investment in large-scale para-xylene capacity there is a significant demand for naphtha. However not all naphtha is suitable to produce aromatics. Heavy naphtha is required, but it is in limited supply. This is where the Honeywell UOP UnicrackingTM process becomes the key enabler to petrochemical production. By installing one, or a combination of Unicracking ...