07-04-2020
Clariant’s ReforMax 330 LDP Plus catalyst is a major success at OCI Nitrogen
The first commercial reference for Clariant’s ReforMax 330 LDP Plus catalyst is a major success. Installed at OCI Nitrogen’s ammonia production plant in Geleen, Netherlands, the new catalyst has significantly reduced pressure drop, allowing the customer to benefit from a considerable increase in energy and production efficiency leading to savings of more than 300,000€ over the catalyst lifetime.
OCI Nitrogen is one of the European market leaders in mineral fertilizers and the world’s largest producer of melamine. As the company synthesizes its ammonia for both of these products, efficiency is of great importance. The company’s AFA 2 ammonia plant is a Bechtel design with a capacity of 1550 mtpd and runs a side-fired Foster Wheeler reformer. Before the turnaround in 2018, pressure drop over the front end was a crucial production limitation for OCI at AFA 2. The installation of the new ReforMax 330 LDP Plus catalyst, and optimization of catalyst volumes in other reactors, have removed this limitation, significantly increasing the plant’s energy and production efficiency.
Since its start-up in June 2018, ReforMax 330 LDP Plus has demonstrated very stable operation and provided a significant reduction in pressure drop across the catalyst bed in the reformer tubes. This improvement will avail the plant with savings of more than 300,000 € over the expected catalyst lifetime of 8 years, compensating for the catalyst investment.
Andy Vluggen, Chemical Engineer at OCI Nitrogen, commented on the improvements, saying, “We are extremely pleased with the performance of Clariant’s new primary reforming catalyst, which started up in our plant one year ago, and I recommend ReforMax 330 LDP Plus for all plants with similar pressure drop limitations.”
Recently launched by Clariant, ReforMax 330 LDP Plus is a novel steam reforming catalyst for ammonia, hydrogen and methanol production. The catalyst owes its pressure drop reduction capacity to an innovative proprietary 8-hole floral LDP Plus shape, which allows higher gas throughput and/or lower pressure drop as well as improved heat transfer. Combined with the catalyst’s high activity and selectivity, these factors enable extremely efficient operation with reduced energy consumption.
Besides the supervision of loading and start-up of the new catalyst, Clariant also provided thermal imaging services <https://www.clariant.com/en/Business-Units/Catalysts/Syngas-Catalysts/Thermal-Imaging> for accurately monitoring tube wall temperatures to evaluate the catalyst’s performance and identify potential problems of the steam reformer to optimize the reforming process. The thermal imaging evaluation at OCI Nitrogen’s ammonia plant demonstrated optimal heat distribution throughout the furnace, as well as excellent catalytic activity.
Stefan Heuser, Senior Vice President & General Manager at Clariant Catalysts, expressed his satisfaction with the results, stating “OCI Nitrogen’s ammonia plant is the first commercial reference for ReforMax 330 LDP Plus. We are grateful for the close cooperation with the OCI team and delighted that our novel steam reforming catalyst delivered the solution they sought and the advantages we promised. The catalyst’s innovative 8-hole design and exceptional capacity to reduce pressure drop are outstanding in the industry.”
News Category:
-
Beyond processbook & PI vision: Exploring today’s industrial analytics tools
(Webinar) - In the Manufacturing 4.0 era, industrial organizations have more data at their fingertips than ever, offering the promise of higher production rates, more ...
04-06-2024
-
Worley awarded Bayou Bend CCS carbon capture and storage facility contract
We’ve been selected to design and evaluate CO2 gathering, handling and sequestration facilities located along the Gulf Coast in Southeast Texas. Bayou Bend ...
13-05-2024
-
Black & Veatch delivers feasibility study for Andes Energy LNG Terminal
Global liquefied natural gas (LNG) infrastructure solutions leader Black & Veatch has completed a feasibility study for the planned Andes Energy Terminal, LNG regasification ...
09-05-2024
-
Shell to sell interest in Singapore Energy and Chemicals Park to CAPGC
Shell Singapore Pte Ltd, a subsidiary of Shell plc, has reached an agreement to sell its Energy and Chemicals Park in Singapore to CAPGC Pte. Ltd., a joint venture company ...
08-05-2024
-
Integrated Global Services recognized for role in mega turnaround
Integrated Global Services has been recognized as a major contributor to the successful Ras Tanura Refinery 2024 Mega Turnaround and Inspection for Saudi Arabian Energy ...
08-05-2024
-
BASF invests in capacity expansion of Basoflux® range of paraffin inhibitors
BASF plans to expand the global production capacity of its Basoflux® range of paraffin inhibitors at its site in Tarragona, Spain. This investment will enable BASF’s ...
07-05-2024
-
Ebara Elliott Energy to provide compressor for SAF project in Thailand
Ebara Elliott Energy, formerly Elliott Group, announces it has been contracted to provide a motor-driven recycle compressor with a variable frequency drive (VFD) for ...
07-05-2024
-
ETH Zurich select hte to provide high throughput test system designed for CO2 electroreduction
hte – the high throughput experimentation company was awarded a contract by the technical university ETH Zurich to provide a high throughput test system designed for ...
07-05-2024
-
TotalEnergies and Sinopec strengthen cooperation
On the occasion of the state visit to France by the President of the People's Republic of China, TotalEnergies, represented by Patrick Pouyanné, Chairman and CEO, and ...
07-05-2024
-
IPP enters agreement to market ammonia, methanol and melamine plants in Ludwigshafen
BASF and International Process Plants (IPP), a global leader in the acquisition and sale of process plants and equipment, have entered an agreement to market ammonia, ...
06-05-2024