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High velocity thermal spray

A petrochemical aromatics plant faced scaling and oxidation issues that reduced radiant tube life and efficiency. By applying Cetek ceramic coating, the plant increased throughput, reduced fuel use, and extended tube lifespan—achieving ROI in just six months and setting a new standard for heater maintenance.

Other Podcasts

  • HVTS® protects critical refinery assets saving 10 - 12 days of TA time

    In this episode of the Efficiency and Reliability Podcast, we dive into a Q4 2024 refinery turnaround in Saudi Arabia, where HVTS® technology helped overcome severe corrosion challenges, saving ...

  • High velocity thermal spray

    A petrochemical aromatics plant faced scaling and oxidation issues that reduced radiant tube life and efficiency. By applying Cetek ceramic coating, the plant increased throughput, reduced ...

  • Addressing amine stress cracking in critical equipment

    Amine stress corrosion cracking is a common issue in amine regeneration units, often leading to costly damage and downtime. This episode breaks down how it happens, why it matters, and what ...

  • How to address scaling and efficiency challenges in an aromatics plant

    Learn how an aromatics plant tackled severe scaling and efficiency losses in its fired heaters. Discover the impact of oxidation on radiant tubes and the steps taken to improve performance ...

  • Corrosion threatens biomass boiler reliability

    A biomass-fired boiler in Sweden faced escalating erosion and corrosion, risking unplanned outages and ...

  • High-temperature corrosion issues in a GE 7HA gas turbine

    This episode explores the high-temperature corrosion challenges faced by a U.S. power utility’s GE 7HA ...

  • How a metallurgy upgrade restored a fractionation column

    This case study highlights how a cost-effective and time-saving solution was used to protect a fractionation column, restoring it to service without the need for a new column.

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    HVTS cladding helped a biomass power plant improve boiler efficiency, reduce maintenance costs, and extend equipment lifespan.

  • Performance Improvements with IGS Cetek Coatings

    Explore the 18-year impact of IGS Cetek dual emissivity coatings on coker heater tubes at a leading German refinery. Learn how these coatings optimize efficiency, extend run lengths, and enhance ...

  • Improving boiler reliability at a Texas power plant

    In this audio case study, we discuss how a Texas power plant with two CFB boilers overcame severe tube metal erosion and unpredictable wear rates by adopting IGS’ SMARTGard® High Velocity ...

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